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Smell of gasoline coming from car

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15K views 22 replies 6 participants last post by  Scotslad2k  
#1 ·
I've noticed when I have a full gas tank, that a pretty strong smell of gasoline is coming from the car when parked. Once I'm at about 75% gas, there is no smell. I'm not sure if the problem is getting worse over time or not. I think the first time I noticed it was about a year and a half ago. Does this mean that there's a hole in the reservoir? I would assume not because if that's what the problem was it would smell all the time and not just when it's at a full tank.
 
#2 ·
Is the smell inside the car , or outside ?
You could have a leak with a seal or hose at the tank ,,or you could have a problem with the Evaporative Emissions Control System , which is supposed to capture vapors and store them in the EVAP Cannister until they can be consumed by the engine when driving.
Do you have a check engine light ? Any codes ?
Otherwise you will have to inspect all the fuel system hoses etc ,,under the car and under the rear seats.
 
#3 ·
I also have the same problem. Fuel smell outside the car, when tank is filled. Smell goes away as soon as some of the gas is used.
Someone here recommended to change the fuel pump seal, and I did. Like the factory seal was so shallow and didnt seal well. Shop confirmed that factory seal was not sealing well.
Aftermarket/new design seal goes in much deeper, as depicted on this pic left new seal, right old seal.
Anyhow, in my case that did not get rid of the gas smell when the tank is full.
Image
 
#4 ·
Check to see if the top of the sender is oily looking. If so, the plastic on it may be cracked and leaking, so the whole sender unit will need to be replaced.
 
#6 ·
Yes, that's where the sender is located. Remove the rear seat cushions and you'll see access panels and the sender (left side) and fuel pump (right side) are under there. Below is an example of a sender where the plastic housing is leaking.

Image
 
#8 ·
The leak actually comes from the fuel tank pressure sensor, which is the black connector at 10-11 o'clock. It is not available separately from MBZ, but I have heard that some aftermarket companies now sell that. I am not sure how to replace it, though. It would be much easier than replacing the entire sender because often, the connection of the fuel lines where they attach to the pump (on the driver's side) are brittle and the nipples on the pump crack and break, meaning you really need to be prepared to replace both the pump and sender.
 
#10 ·
OK, I've seen that, too. I know on the W204 C-Class, that was its problem (the whole plastic housing - not just the pressure sensor).
 
#15 ·
I had the fuel smell also;; it was the sender/filter on drivers side; the plastic shell had a crack in it I replaced it and the fuel pump also if u go with after market sender/filter like I did U have to change the fuel pump as the lines are different and its almost impossible to get the fuel line off the factory pump etc also the fuel sensor requires a MB wiring adapter as the sensors are different on the plug in end from the oem to replacement one Mercedes part# 211 440 05 07 are 18$ on amazon
 
#19 ·
Welcome to the forum @Scotslad2k - please take a moment to read the information on the link below. It explains how to update your user profile so that your car's details and your location appear on each post below your avatar. This is good information for others to know when trying to help. It also has good information about how the forums are organized and how to use the search feature:

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If yours has the same worm-gear screw clamp as shown in my photo, then you have the "California emissions" version. You just need a suitable angled nut driver to rotate the bolt. If you do not have the California emissions version, then you use a large "clamp wrench" to unscrew the plastic retainer retainer ring - much like changing a camper or under-sing water filter.
 
#22 ·
If you overfill the tank, it is possible that fuel can get into the vent tube that leads to the charcoal canister. It's very rare, and you'd really have to force it and have fuel spilling out of the filler to do this. With the "saddle" style tanks, I've found that giving the car a bump or two with my hip will burp a bit of air out and let me pump in another 0.5-1.0 gallons.