Mercedes-Benz Forum banner

Diesel Compression Test

25K views 11 replies 7 participants last post by  tedw115  
#1 ·
Doe any one have any good links on how to do a compression test? thanks
 
#12 ·
For future reference, this information is incorrect.
According to the factory service manual:
OM615, OM616 and OM617 non turbo (00-115 Checking compression pressure)
Compression pressure normal (22 - 24 bar) (319 PSI - 348 PSI)
Minimum compression pressure (15 bar)
Max permissible difference between any two cylinders (max. 3 bar)

For OM617 turbo:
(01-010 Checking compression pressure)
Compression pressure normal (24 - 30 bar) (348 PSI - 435 PSI)
Minimum compression pressure (15 bar)
Max permissible difference between any two cylinders (max. 3 bar)

Currently the manual is available for free on Mercedes StartekInfo website.
 
#5 ·
You need a special compression tester for diesel engines; standard gasoline engine testers don't go high enough. The proper tool should thread in place of the fuel injection nozzles and Jdc already stated the proper readings. However, any cylinder that reads more than 30-40 psi different from the rest has a problem. If you have low compression in any or all cylinders, you'll want to perform a leakdown test to determine the source of lost compression. What is the reason you want to check the compression: just for good measure, or do you suspect a problem?
 
#11 ·
Have you done a google for compression test tutorial? You're bound to find something. The job is pretty straightforward, you connect the gauge, after removing all the injector pipes, in place of the injector or the glow plug depending on the fitting you have available and then crank the engine while you watch the gauge, repeated for each cylinder, any more than 10% variance between cylinders shows a loss of compression in the cylinders with lower compression. If you inject oil in the cylinders with low (this is a leakdown test) compression and the compression comes up, you have worn rings, if it stays the same, you have worn valve seats.