This is intended to summarize forum lessons learned for periodic Transmission Service: Oil, filter, and adapter plug change outs. I have an S430, ML320 and E420 which all share the 722.6 five speed transmission; and have performed this service a total four times. (Time spent on the last change was approximately 2.5 hours, taking my time, from car up to car down.) Attached are what I consider to be the best links on how to perform this service. Most of the lessons learned are from the E class W210 forum, which uses the 722.6 transmission, and contains a wealth of information at: http://www.benzworld.org/forums/w210-e-class/1368898-power-train-drive-line-engine-transmission.html
This thread is not intended as a comprehensive diagnostic or repair manual. Information in this write up is intended to provide a summary overview of Transmission service of fluid, filter and adapter plug replacement. Lessons learned are incorporated from myself, and other forum members with the links provided. I have also included technical details from different sources. If you use this write-up, you are assuming all liability for injuries or damages. Just to be clear, if you stub your toe, blow up your car, electrocute yourself/wife/child/dog/mother-in law, if your cat throws up, or if anything less/more horrific than described above happens after reading this missive; you are responsible for the outcome, not me.
You get to choose the variables for transmission service such as: Brand of ATF to use, how to and much ATF to flush, brand of adapter plug, contingency parts and tools to have on hand. It is your car, you have to make and live with the choices.
The 722.6xx electronic transmission came to the USA in 1996. It is used in a wide number of MB vehicles, and Chrysler vehicles such as the Crossfire. (Instead of 722.6, Chrysler designates this transmission as ‘NAG’). Not all 722.6xx transmissions are alike. Different gear ratios and torques are achieved through alternative ratio planetary gears and other internal components. The ‘xx’ designator is what differentiates between these transmission variants. This is MB first computer controlled transmission, and is a 5 speed. If a replacement transmission or Transmission Control Unit with a mismatch between original variants is utilized, the TCU will detect this, provide error codes, and this will result in poor performance. Full transmission variant types are stamped on the left side of the casing.
Links
There are several transmission variants for the model years of the S, E and ML classes. For detailed information, see http://www.scribd.com/doc/37436253/722-6 (be patient its a long download for a large technical file containing pictorials that is worthwhile, but has a $9 fee)
The simplest and best instructions for filter and fluid change out are by GAMG: http://www.benzworld.org/forums/w210-e-class/1334827-photo-diy-722-6x-transmission-fluid.html
A good review for adapter plug changeout from the W210 forum with good photos. My only addition is that it is less of a mess if it is performed with first draining the fluid in the pan so it does not run out of the front connector housing. http://www.benzworld.org/forums/w210-e-class/1570724-my-attempt-replacing-transmission-plug.html
One technique for flushing transmission fluid is the Yummling Flush: http://www.benzworld.org/forums/w210-e-class/1334827-photo-diy-722-6x-transmission-fluid.html. The MB WIS indicates to drain the tranny sump, (and torque converter prior to manufacture of 2000) remove the cover and filter, then inject the clean fluid through the cooler intake, as the dirty fluid is pushed out of the governor.
I now prefer the repeat drain or suction method. My personal choice is to use a fluid extractor system, and do this in stages. It is a less efficient method for ATF exchange since there is mixing, but it is one less connection to break during the process. Another positive is that taking multiple steps also allows adjustments for getting the fluid level perfectly between the marks on the dipstick.
The original MB ATF part # is 001 989 21 0310. It is the most expensive option, and can be purchased from Autohause. I have been using this on three cars for over a combined post service 100,000 miles without problem. I recognize that the MB brand is what I am paying for, and this is likely just rebranded Fuchs ATF.
Other Materials
The MB trans dipstick is part # 140 589 15 21 00.
Trans magnet 2202710098
Lock clip for filler cap is A1409910055 (I don’t bother with these anymore)
Drain gasket is A1402710060
Trans filter 1402770095
Pan gasket 1402710080
Adapter plug (Available at any Chrysle dealership for NAG transmissions) Checked the EPC with the original part number that was on the existing connector plug 203 540 00 53 and it has been superceded by 203 540 02 53. DON'T BUY URO BRAND UNLESS YOU HAVE MB O-RINGS.
Complete this the day before starting:
Warm the car up by driving 20 miles and checked with the dip stick with car running.
The oil level should be between the 80 degree marks. (This way when you drain fluid, you can verify that the ATF was properly topped off before you begin the service. A properly filled transmission will show 3.5 Liters total with the pan drain and drop.)
CAUTIONS
Measure carefully, follow directions.
Keep anything coming in contact with the transmission interior surgically clean. The valve body contains ball bearing sized seats that can easily be clogged with debris.
TAKE METICULOUS CARE TO NOT OVER OR UNDER-FILL THE TRANSMISSION. APPARENTLY, THESE BOXES ARE VERY SENSITIVE TO ANY DEGREE OF CONTAMINATION OR IMBALANCED FLUID LEVELS. IF YOU OVERFILL, YOU NEED TO SIPHON OUT EXCESS.
Start with a cool engine don't have the fluid hot. (Having a hot engine also makes for it dangerous to work around the catalytic converters)
Keep you car supported safely while working underneath to avoid being crushed.
TIP - best approach for connector replacement is from the front of the car. Tried to crawl under from the side during my E420 pan drop, filter replacement and connector changeout and could not get a good view. Crawled in from the front on the S430 for connector changeout, and it was easy.
This thread is not intended as a comprehensive diagnostic or repair manual. Information in this write up is intended to provide a summary overview of Transmission service of fluid, filter and adapter plug replacement. Lessons learned are incorporated from myself, and other forum members with the links provided. I have also included technical details from different sources. If you use this write-up, you are assuming all liability for injuries or damages. Just to be clear, if you stub your toe, blow up your car, electrocute yourself/wife/child/dog/mother-in law, if your cat throws up, or if anything less/more horrific than described above happens after reading this missive; you are responsible for the outcome, not me.
You get to choose the variables for transmission service such as: Brand of ATF to use, how to and much ATF to flush, brand of adapter plug, contingency parts and tools to have on hand. It is your car, you have to make and live with the choices.
The 722.6xx electronic transmission came to the USA in 1996. It is used in a wide number of MB vehicles, and Chrysler vehicles such as the Crossfire. (Instead of 722.6, Chrysler designates this transmission as ‘NAG’). Not all 722.6xx transmissions are alike. Different gear ratios and torques are achieved through alternative ratio planetary gears and other internal components. The ‘xx’ designator is what differentiates between these transmission variants. This is MB first computer controlled transmission, and is a 5 speed. If a replacement transmission or Transmission Control Unit with a mismatch between original variants is utilized, the TCU will detect this, provide error codes, and this will result in poor performance. Full transmission variant types are stamped on the left side of the casing.
Links
There are several transmission variants for the model years of the S, E and ML classes. For detailed information, see http://www.scribd.com/doc/37436253/722-6 (be patient its a long download for a large technical file containing pictorials that is worthwhile, but has a $9 fee)
The simplest and best instructions for filter and fluid change out are by GAMG: http://www.benzworld.org/forums/w210-e-class/1334827-photo-diy-722-6x-transmission-fluid.html
A good review for adapter plug changeout from the W210 forum with good photos. My only addition is that it is less of a mess if it is performed with first draining the fluid in the pan so it does not run out of the front connector housing. http://www.benzworld.org/forums/w210-e-class/1570724-my-attempt-replacing-transmission-plug.html
One technique for flushing transmission fluid is the Yummling Flush: http://www.benzworld.org/forums/w210-e-class/1334827-photo-diy-722-6x-transmission-fluid.html. The MB WIS indicates to drain the tranny sump, (and torque converter prior to manufacture of 2000) remove the cover and filter, then inject the clean fluid through the cooler intake, as the dirty fluid is pushed out of the governor.
I now prefer the repeat drain or suction method. My personal choice is to use a fluid extractor system, and do this in stages. It is a less efficient method for ATF exchange since there is mixing, but it is one less connection to break during the process. Another positive is that taking multiple steps also allows adjustments for getting the fluid level perfectly between the marks on the dipstick.
The original MB ATF part # is 001 989 21 0310. It is the most expensive option, and can be purchased from Autohause. I have been using this on three cars for over a combined post service 100,000 miles without problem. I recognize that the MB brand is what I am paying for, and this is likely just rebranded Fuchs ATF.
Other Materials
The MB trans dipstick is part # 140 589 15 21 00.
Trans magnet 2202710098
Lock clip for filler cap is A1409910055 (I don’t bother with these anymore)
Drain gasket is A1402710060
Trans filter 1402770095
Pan gasket 1402710080
Adapter plug (Available at any Chrysle dealership for NAG transmissions) Checked the EPC with the original part number that was on the existing connector plug 203 540 00 53 and it has been superceded by 203 540 02 53. DON'T BUY URO BRAND UNLESS YOU HAVE MB O-RINGS.
Complete this the day before starting:
Warm the car up by driving 20 miles and checked with the dip stick with car running.
The oil level should be between the 80 degree marks. (This way when you drain fluid, you can verify that the ATF was properly topped off before you begin the service. A properly filled transmission will show 3.5 Liters total with the pan drain and drop.)
CAUTIONS
Measure carefully, follow directions.
Keep anything coming in contact with the transmission interior surgically clean. The valve body contains ball bearing sized seats that can easily be clogged with debris.
TAKE METICULOUS CARE TO NOT OVER OR UNDER-FILL THE TRANSMISSION. APPARENTLY, THESE BOXES ARE VERY SENSITIVE TO ANY DEGREE OF CONTAMINATION OR IMBALANCED FLUID LEVELS. IF YOU OVERFILL, YOU NEED TO SIPHON OUT EXCESS.
Start with a cool engine don't have the fluid hot. (Having a hot engine also makes for it dangerous to work around the catalytic converters)
Keep you car supported safely while working underneath to avoid being crushed.
TIP - best approach for connector replacement is from the front of the car. Tried to crawl under from the side during my E420 pan drop, filter replacement and connector changeout and could not get a good view. Crawled in from the front on the S430 for connector changeout, and it was easy.