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ABC Fluid & Filter Change DIY

134K views 63 replies 25 participants last post by  mr.markaug  
#1 · (Edited)
This has been covered in various posts and various forums - but thought since did mine a week or so ago would post it up - Was going to take more pictures but it really is ridiculously simple.

Was shocked how bad my fluid was at 92,000kms (57,000miles) - see picture of first 2Ls or so - Black and burnt smelling - way past due for a change!......Will be switching mine out every 30-40,000kms from now on

Credit to those who have posted in various places before. Dont know if this method is the best but seemed logical - YMMV & DYOR

You need:
ABC filter part # 0031846101 (new style 3 micron)
13mm to 13mm hose connector (50c hardware store)
2-3m 13mm hose - clear is easiest ($7 hardware store)
Bucket/Fluid Catcher
Pentosin CHF-11S. I used about 8L for mine all up - but bought 12L just in case
1 small clean funnel (optional)
1 clean oil pump (optional)
1 extra person to start car and cycle suspension

Steps:
*If you have SDS run a Rodeo. Otherwise cycle up and down 20-30 times - Fluid should be hot -(Note I did my flush after a 45 minute run in sport mode, cycling ABC up and down regularly during the drive then an additional 30 times on stopping prior to commencing below)

*Locate ABC reservior cap on LH front side of engine (Passenger side for RHD countries - Drivers side LHD) - it will have a 13mm return hose clamped to it. The ABC dipstick is next to it.

*Open ABC reservior cap - (Has ABC filter attached) remove filter - need to press on the spring - it is attached by a little hook in the seal - place aside on clean MF cloth.

*Undo clamp and take out return hose from ABC reservior cap

*Connect ABC return hose to 13mm connector (i reclamped) attach other side of 13mm connector to clear plastic hose (i clamped this as well) - see picture

*Run clear hose to bucket

*Prep your Pentosin cans ie open and pull up ready to pour.

*This step is optional but i did - use oil pump to remove ABC fluid in reservior and refill with new pentosin. (You could just start the below process without the syphoning out of the reservior)

*BE CAREFUL HERE - Dont let reservior run low/dry you will kill your pump.....Have an auto cut off word for your +1 so if needed they will turn engine off asap.

*Get your plus 1 in the car.

*Get your Pentosin in hand ready to fill through the ABC reservior cap space (I used a CLEAN funnel - again optional)

*Start engine, ABC fluid will pour out clear hose into the bucket. The fluid will drop at a steady pace so be ready with your pentosin and keep filling - however you should be able to keep up with it. (I was extra careful and stopped the engine a couple of times as i was swapping Pentosin cans)

*As you are filling get your assistant to raise and lower the suspension using the centre console button.

*Keep doing the up and down while filling while keeping an eye on the bucket. You will see the fluid slowly dropping the dark/black colour and get closer to the fresh fluid colour. Once you are happy with the cleanliness of the fluid (mine was 5L or so) turn off car.

*Get the spring and seal from earlier and put on new ABC micro filter (again press spring and attach via the hook - a bit fiddly here)

*Unclamp the return hose and remove the 13mm connector.

*Reattach return hose to reservior cap and reclamp

*If not already done top up ABC reservior - not too high as the filter etc has to go back in here - and you will use dipstick to correct the fluid level.

*Put filter in and close ABC reservior cap

You now need to get your fluid to the correct level - the dipstick has 2 readings Engine On ("Auf") - the lower indentation and Engine Off ("Aus") - the higher indentation.

I used the off "Aus" readings - up to you again which you want to do.

for Engine off - car has to be left for 5 minutes on level ground at low suspension setting and should be between the top indentation on dipstick. (I checked after standing cycles & bleed as per below, then a quick run with sport mode and more cycles - parked again and rechecked - then rechecked a week later)

for Engine on - level should be constant at the lower indentation.

*Run a final bleed on the system - if you have SDS run a Rodeo. Otherwise cycle up and down 15-20 times

*Final level check of oil level

Notes:
Official process calls for 2 filters (i think the above method is fine but up to you)
I referred to the below as well:
Youtube video of fluid check & filter change:
Mercedes official docs through the years: see attached
 

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#4 ·
Nice write up and thanks for posting this. My '11 has only 14,000 miles and I'm considering doing the change too. Mainly because of the time element as oppose to the miles. Do you know what model year changed to the 3 micron filter?
See the attached DTB (Dealer Technical Bulletin) P-B-32.50/34e . It appears that the work procedure,Parts and Warranty information were updated in revision "d" dated 9/16/08. So it follows that production models produced after that date would most likely have the new finer 3 micron filter. However that said, there is no way to really know when MB's production stock of the old style 10 micron filter was actually phased out. Most manufacturers would use up their old stock first unless there is a safety issue which this is not. The exact phase in date is probably vague.

This DTB has a lot of very informative information especially what is acceptable as to the suspension sagging over time. All the work instructions are also listed for easy reference and access via "WIS".
 

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#6 ·
Thanks for the info... as one who needs a new ABC Pump when my car comes out of winter storage, I'm reading anything and everything on ABC Issues.

The attached PDF from mercy-me is great however, I'm curious if there is one which describes diagnosis when the car is running at idle and the front right drops after approx 10 minutes or so.

I'd love to know if there is a DTB for this type of behaviour.
Thanks in advance

-Stephen
 
#7 ·
I came across the DTB I posted purely by accident. I was searching for information on a note I found in the parts catalog relating to the change in part number for the ABC filter. The note said "see DTB PB32.50/34*" and I went from there to discover that the change from 10 micron to 3 micron occurred sometime around Sept 08 as described above.

These MB DTB's are internal documents meant for dealership personnel. I could not find anyplace where they are published for public consumption. They are available with a paid subscription to the Startek info site here

If you read the note at the top of page 3 in the DTB I posted, " The dropping vehicle level is not etc.................... Unless you can spot some some fluid around the strut then most likely you have an internal leaking valve somewhere.

I'm posting another document to read which may be helpful.

Finally, why are you changing your pump?

Good Luck, Bob
 

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#9 · (Edited)
ABC Fluid flush procedure - at home, no special tools/rodeo involved

ABC Flush/Fill procedure at home no rodeo/StarDiagnostic/Special tools required. I change my fluid and filter every 20,000 miles with this procedure:

Necessary Items:

1/2" to 1/2" hose connector (in the plumbing section) - Lowes
5 feet of 1/2" clear hose (in the plumbing section) - Lowes
1 Clean bucket
5 or 6 quarts of Pentosin CHF-11S. Cheapest place I found it was my local NAPA in stock at $17.99/quart
1 or 2 new ABC filters (1 is necessary - read procedure below then decide if you feel you want to change it out twice).

Remove the 1/2" return hose that is clamped to the ABC reservoir cap. Install the 1/2" to 1/2" adapter in the return hose, then installed the clear plastic hose to the other side of the 1/2" to 1/2" adapter and drop the end of the clear hose in a clean bucket on the ground next to the car.

Remove the reservoir fill cap/filter assembly from the ABC reservoir and place aside.

Have your cans of Pentosin at the ready, with their spouts pulled up out of the cans.

Have an assistant start the car. You will see the old ABC fluid pouring out the clear hose from the return line into your bucket as soon as the engine is started. As soon as the engine is started be ready to replenish the ABC reservoir with fresh pentosin. The reservoir drains down fairly slowly so, I did not have an issue keeping up with the fluid level. **DO NOT LET THE RESERVOIR RUN DRY!! IF YOU CANNOT KEEP UP WITH THE FLUID LEVEL IN THE RESERVOIR FOR ANY REASON HAVE YOUR ASSISTANT SHUT THE CAR OFF IMMEDIATELY**.

It may help to poke a hole in the bottom of the can of Pentosin with an Awl or small screwdriver as this will drain the can faster.

You will quickly get the hang of the process and a feel for replenishing the reservoir with fluid as the engine pumps the old fluid into the bucket. Now have your assistant cycle the ride height adjustment button on the center console so the car travels up and down. Continue the up/down procedure until the fluid coming out of the return line is nice and clean (this is why the clear hose really helps). I think I used 4 or 5 cans of Pentosin. Once you are happy shut the car down, replace the ABC filter on the reservoir cap with a new filter, replace the ABC filler cap back on the reservoir and reinstall the return line back on the reservoir cap.

Remove the dipstick from the ABC reservoir and start the car up.

While watching the fluid level through the dipstick tube hole start the car up and cycle the ride height a few times. Add fluid as necessary through the dipstick hole to keep the fluid level within the normal operating range (the extended pentosin filler neck will just fit into the dipstick tube opening). Once the system maintains fluid level even while cycling the ride height up/down you are done.

I changed my ABC filter again after about a week just to be sure the remove any residual dirt.

Hope this helps,

Brian
 
#12 · (Edited)
If fluid temp is a concern drive the car for :20 minutes before performing the fluid change.

I have a Star Diagnostic unit. I still use the outlined procedure as it's both quick and thorough.

By all means folks can go out and buy a Star Diagnostic and rodeo away. This is simply an easy alternative for the average owner to avoid spending the money on a Star Diagnostic unit and the time to learn to use it. This is a simple way to flush the fluid themselves in their own garage in about the time it take to perform an oil change.

I change my fluid using this procedure every 20,000 miles. My 2005 SL55 has 105,000 miles and is on the original pump, all original shocks, and none of my ABC hoses or lines show any signs of weeping fluid. At 100,000 I rebuilt both Valve Blocks and replaced all 4 accumulators as preventive maintenance.

Having worked on cars my entire life from factory sponsored race teams to vintage car restoration I never bought the story that ABC is a "life fluid" with no recommended service interval as Mercedes says. If the average owner swaps their fluid and filter every 20k they will be way ahead of the game in preventing ABC failures whichever method they use.
 
#14 ·
Quick question: Which direction does the fluid flow? The way I understand your post is that it returns through the hose that's clamped to the reservoir cap. That means that the fluid in the reservoir first goes into the system as opposed to going through the filter first. So the fluid is filtered as it returns to the reservoir, right? That would allow any particles that should happen to fall into reservoir while the cap is off to get into the system. I just want to be sure I understand the flow of the system correctly.
 
#15 ·
You are correct. The fluid is filtered through the middle of the filter. This is why you have to clean the top of the reservoir before opening and seal it when it is open.

The debris that they are worried about is being generated by the pump and shocks metal parts. The hydraulic fluid absorbs water just like brake fluid. This water will rust parts in the system. The ABC system is as forgiving as any other part in the car. The issue we have is we do not drive the cars. I put on 10k miles in 3 years. In my opinion we just need to remove the fluid every year no matter the miles.

It is a lot cheaper then replacing the pump and shocks. Just my $.02

David
 
#16 ·
I agree with you 100%. My '11 just clicked 15,000 and I'm considering doing it too. I used to do all my own oil changes and saving money wasn't the reason either.....it was making sure it was done right. I think the ABC fluid change falls into that category as well. Thanks for all of your info..:thumbsup:
 
#17 ·
I purchased an '03 SL55 with 42K miles in Utah last August, drove it 2300 miles home, then about 1K miles before going into my hobby garage for storage/winter maintenance. I have all records for MB services on the car (Warranties by previous owners), and can not find any record of this service being done. I have all the materials for ABC flush, am going to obtain the magnetic filter from Exclusive Automotive in Germany, and do the flush as soon as the weather is cooperative here in southeast PA! I too will do it every 3 years at maximum, which will probably be less than 15K miles.

I've learned a LOT about this system in the last two months thanks to this and other forums! Great write-up on the flush vtvette. Thanks for doing it.

Gary Knox
 
#19 ·
I was unable to view prior posts for some reason earlier. So, based on the above posts it would seem that since the direction of the fluid is back through the filter, there's no issue of running the system without the filter, only to be mindful of any particles around the opening of the fill cap that could fall into the reservoir and subsequently get cycled through the system.
 
#21 ·
Sky-Pilot wrote: "there must be a good reason why they did it this way."

That made me chuckle, as I can't figure out ANY REASON why they decided to designate this hydroscopic fluid as "LIFETIME"!!!! Perhaps there are even other things we could easily question about 'why they decided to do it this way' - HA.

Gary-
 
#22 ·
You're not even the slightest bit close to what my statement was about. If you read my post, I was referring to the "direction of the fluid flow" and I questioned why it was designed to filter the fluid after it flowed through the system as opposed to before it entered the system. I too think the ABC fluid should be changed on a routine basis. By the way, hydroscopic fluids such as the ABC fluid, brake fluid and many other petroleum based and synthetic fluids, don't absorb moisture unless the sealed system that it's in is continuously vented to the atmosphere as when opening the reservoir. It's best to keep that to a minimum.
 
#24 ·
I'm convinced!

Picked up my 2005 SL 500 last year with 28,000 miles..

now, 32k...

No issues other than replacing consumer battery...


After reading here about all the ABC issues, trans connector, etc

its a no brainer to kick up the $ and get peace of mind...


My local MB dealer gave me quotes lower than most:

ABC flush/replace, filter, rodeo etc including steering fluid/filter $ $881

Trans fluid/filters, AND connector - $657


yeah, its expensive...no doubt $1000 over DIY but just don't have the time and know how...

figure the $1500 will save a lot of grief down the line...

also getting the 2.0 check out -

ANYTHING I'M MISSING?
 
#26 ·
After reading here about all the ABC issues, trans connector, etc its a no brainer to kick up the $ and get peace of mind...
Hopefully you realize that it's likely everything you have read in regard to these matters is someone expressing their opinion and not facts, and you should be careful not to over react.

Here are facts. The world's oldest car company built your car. They spend millions of dollars each day on research and development and employ hundreds if not thousands of individuals with doctorates in engineering. According to M-B, your transmission is not due for service until it reaches around 40K miles. In regard to the ABC fluid, my Mercedes DAS software states to do nothing so long as the system is functioning properly. Is the fluid black and does it smell burnt? Still -- do nothing -- leave it alone.

Here are my opinions. I would not change the transmission fluid and filter for another 8K miles or so. Change the ABC fluid at that time or sooner, if that is what it takes to provide you piece of mind. Perhaps the fact that your fluid appears remarkably clean will suffice for now.

Erring on the side of caution, I recently flushed my ABC fluid at a mileage of 44K. If I did not have my own SDS to perform this properly and cheaply, I probably would have elected to do nothing.

Finally, why pay a dealer's hourly rate when a competent independent can do this work for considerably less? Just make sure the indy is equipped with a Star Diagnosis System (SDS) to perform the rodeo and pitch routines for the flush.
 
#29 ·
hat tip to Bhatt:


"ABC fluid - flush it and replace filter NOW if more than a few years old
Transmission - same as above
Flex discs on driveshaft - do a quick check
Transmission connector - do a quick check for leaks
Oil - if you store the car in winters, you don't accumulate enough mileage to follow the FSS display in the dash..
just change it every year to be safe (actually this is exactly what MB recommends for cars not driven very much...)

Do this and your future headaches with car repairs will be reduced by 50% easily.. if not more!"


_____________________________________________

Too many reports of ABC repairs costing $1000s...
My car rides and drives like a dream...

32,000 miles and in pristine condition..

But its 8 years old...I have owned it for 1 year..
no idea what previous owner did


Fluids break down..as does seals, gaskets and rubber..

I would LOVE to keep my money out of the MB stealers but
Bhatts recipe for maintenance will give me piece of mind..
 

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#31 · (Edited)
docgary,

It only takes about 30 minutes or so for a DIY flush of the ABC system (using the up/down of the ABC switch about a dozen times, with two people doing the job).

Your fluid looks good, the fluid in my '03 with 48K miles was very slightly darker, and the reservoir had the 'new' filter. But, since I plan to drive the car for several years and would rather spend about $260 for the fluid and filter (20 liters of fluid from Amazon, reservoir filter from FPC Euro plus another $15 for a MagnaFine magnetic filter), than run the risk of incurring SIGNIFICANT costs, I chose to make the change in both ABC and transmission over the winter.

I'm about 30 miles west of Philly. IF you are near there in NJ, I'll be glad to assist in the ABC flush (and transmission flush, takes another 60-90 minutes) if you want to get the parts and filter. I have a fairly fully equipped 'hobby' garage we could use.

Keep that great looking car in good condition and enjoy it for a long time.