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W203 Electrical Issue

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5.9K views 12 replies 5 participants last post by  rudeney  
#1 ·
Hi everyone,

Hoping someone can help, as my local repair shop is about to begin pulling fuses to find the issue, while charging me for each hour of their investigative work.

I have a 2003 C240 RWD, and my battery has died four times in the past few months. It initially occurred only in very cold weather, and more recently no matter hot or cold. Each time it's died, the battery and alternator have been checked as being perfectly fine.

There seems to be an electrical draw somewhere that is killing the battery. If it helps in potentially uncovering what is going on, my key fob is now ONLY working to unlock the car, not lock the car. I've also noticed the power to the sunroof is shaky at best. It seems these issues are all connected.

The first fuse the shop will be pulling is the power door fuse, and then going from there. It's nerve wrecking not knowing how long this could take, and then what it could take to fix whatever is occurring. Anyone ever have a similar experience?

Thanks in advance!
 
#4 ·
I would buy myself an inexpensive clamp-on ammeter to check the current draw. Then try pulling fuse #8 (rear SAM, in the trunk) to see if it drops. If so, the problem may be in the ATA (alarm) module, located under the fender shroud, behind the front passenger tire. Try unplugging it, then replacing fuse #8 and check the current draw again.
 
#6 ·
Fuse #8 feeds both the ATA module and the antenna amp (which responds to the SmartKey fob). The antenna amp often goes bad and then the remote control locking (RCL) function stops working, or only works intermittently.

A common voltage leak on the W203 is the power seat control, but that's usually only on the vehicles with the full 10-way power seat plus memory. Most C240s just have the part-power/part-manual seat with no memory and those generally don't have voltage leaks. But the ATA module is the next most common culprit.
 
#7 ·
I can't thank you enough for your very specific advice. My local repair shop is set to begin their investigate work tomorrow, and I will now call them before they open in the morning and leave them a voicemail instructing them to FIRST do exactly as you advise. I would just do it myself, but I am not savvy at all with this type of thing. If it is the ATA, is that a super expensive fix?

I DO have the part-power/part-manual seats, as you mentioned most C240s have. I'll have them check that as plan B if the ATA module isn't the solution, just to be sure (even though unlikely). Is there a plan C I should have them check if it's neither? Or am I just screwed at that point?

Again, I sincerely appreciate your help!
 
#8 ·
Update - the local repair shop pulled fuse #8 and a bunch of others, and still no luck. They were able to fix the key fob issue by disconnecting the battery. One thing they still haven't done is check the seat modules, but as rudeney mentioned, this isn't likely.

I feel completely lost now. Any other suggestions?
 
#9 ·
If it's a voltage leak, the best way to run it down is to put an ammeter on the positive battery lead, then start pulling fuses one at a time until you see a drop. It's just trial and errors. Another culprit can be the temperature sensor fan int he Overhead Control Panel - fuse #9 on the rear SAM.
 
#10 ·
Hi - is there anything else in the car that is not working? A random fact I found when playing with Canbus was that if the Canbus does not go to sleep the Can modules very quickly suck the battery out! Overnight will empty it. I put in a radio with the wrong Can version / voltages from an E class and it did this. A bit left field, but a can fault could do this.
Greg
 
#11 ·
FYI, the CAN bus itself is just wire - it's the devices on it that "wake up
or "go to sleep". There is no central controller for the BUS - it's basically a peer-to-peer network. There are, however, a few central connecting points for the bus. One is under the driver's door sill. If the car has been flooded with water, this connector can get wet and corrode.