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CHEAT SHEET: Tightening Torques

78K views 16 replies 10 participants last post by  Noodles  
#1 · (Edited)
Tightening torques (Nm)*

Engine tightening torques

ML320ML55Comments
Valve cover (kit)8 Nm9 Nm
Camshaft bearing:
M 7 x 8410 Nm + 90 °10 Nm + 90 °
M 7x4515 Nm15 Nm
Camshaft drive gear
Stage 0150 Nm50 Nm
Stage 0290 °90 °
Chain tensioner80 Nm80 Nm
Timing Cover20 Nm
Guide Roller - Belt20 Nm
Length of new cylinder head bolts141.5 mm141.5 mm
Maximum length of cylinder head bolts144.5 mm144.5 mm
Cylinder head retaining boltsObserve the length of the bolts.
Screw (s) 1 - 8, Step 0110 Nm10 Nm*ML55 Screw (s) 1 - 10, Step 01
Screw (s) 1 - 8, Stage 0230 Nm30 Nm*ML55 Screw (s) 1 - 10, Stage 02
Screw (s) 1 - 8, Stage 0390 °90 °*ML55 Screw (s) 1 - 10, Stage 03
Screw (s) 1 - 8, Step 0490 °90 °*ML55 Screw (s) 1 - 10, Step 04
Screw (s) 9-12, Step 0520 Nm20 Nm*ML55 Screw (s) 11 - 14, Step 05
Intake manifold20 Nm20 Nm
Exhaust manifold16 Nm16 Nm
Spark plug28 Nm28 Nm
Knock sensor20 Nm20 Nm
Belt pulley - cooling pump9 Nm
Coolant Pump
M610 Nm
M825 Nm
M6, Thread not pre-cut14 Nm
M8, Thread not pre-cut35 Nm
Crankshaft center screw
Stage 01200 Nm200 Nm
Stage 0295 °95 °
Flywheel
Stage 0145 Nm45 Nm
Stage 0290 °90 °
Torque converter
M842 Nm
Angle Connection, Stage 014 Nm
Angled Screw Connection, Stage 0230 Nm + 90 °
Oil drain screw (s)30 Nm30 Nm
Oil sump
M6, Upper oil pan9 Nm9 Nm
M8, Upper oil pan20 Nm20 Nm
Lower part of the oil pan14 Nm14 Nm
Oil filter housing25 Nm25 Nm
Connecting rod bearing
Stage 015 Nm5 Nm
Stage 0225 Nm25 Nm
Stage 0390 °90 °
Main bearing
M820 Nm + 90 °
M8, screw connection on the side30 Nm
M105 Nm + 30 Nm + 90 °
Motor holder - to engine support55 Nm
Motor bearing
to the supporting beam of the bridge35 Nm
to the traverse, behind30 Nm
to the gearbox40 Nm
Oxygen sensor55 Nm55 Nm
Generator42 Nm
Starter42 Nm
Air conditioning compressor - on bracket20 Nm
Holder - air conditioning compressor
to the crankcase
20 Nm
Air conditioner compressor pressure line20 Nm
Power steering pump
to the bracket
25 Nm
Bracket for power steering pump
to the crankcase
25 Nm
Hydraulic line (s) to the power steering pump
Reverse drain2 Nm
M16 x1.545 Nm
Belt pulley power steering pump25 Nm


Tightening torques on the front undercarriage
Front axle stabilizer bearing supportNotes
to the wishbone68 Nm
support bracket50 Nm
Front axle upper wishbone
to the frame120 Nm
to the steering knuckle50 Nm
Front axle lower wishbone
in front, on the bearing beam of the bridge135 Nm
behind, on the supporting beam of the bridge30 Nm
Wheel mount150 Nm(110 ft lbs)
Front wheel hub / bearing490 Nm
Tie rod head to steering knuckle55 Nm
Tie rod end to tie rod50 Nm
Shock absorber
to the wishbone130 Nm
to the body (to frame)30 Nm
Front axle independent suspension joint on steering knuckle300 Nm

Brake tightening torques
Front disc brake caliperNotes
to the steering knuckle / caliper mounting bolts180 Nm*use 21mm socket (for ML55)
Guide30 Nm
Rear disc brake caliper
Caliper Mounting Bolts - with rigid disc brake caliper, fixed115 Nm
rotor / brake disc hex screw23 Nm
Air valve / Bleeder Screw9 Nm*7-10 Nm - use 8mm std or box wrench
Sensor - wheel speed8 Nm
Brake line18 Nm*usee 11mm flange wrench only
Brake hose18 Nm*use 13mm open wrench
Brake hose, Banjo Bolt?33 Nm*use 15mm socket
Brake pad wear sensor9 Nm

Tightening torques on the rear undercarriage
Wheel mount150 Nm (110 ft-lbs)150 Nm (110 ft-lbs)Notes
Rear wheel hub / bearing490 Nm490 Nm

Tightening torques for gearbox
Drive shaftNotes
rear, center nut490 Nm
front, center nut490 Nm
Gearbox oil drain plug20 Nm
Torque converter oil drain plug
M310 Nm
M1015 Nm
Oil drain plug, transfer case30 Nm
Transmission oil pan8 Nm

*formula for conversion :
ft - lb = Nm x 0.73756
*more to be added soon... list to be updated (entering all values manually!!!!)
 
#7 ·
I had not seen this until now, but thanks so much. Alex!
 
owns 2000 Mercedes Benz ML55 AMG
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#11 ·
Welcome to BW Dave,

For your benefit and the benefit to all the readers,
Complete your BW registration profile
so members may better assist you, seeing and knowing what you drive.
Goto your ===> user CP profile====> click on your icon (top right corner of the webpage) ----> then click on "Account Settings"----> goto Account Details----> add vehicle details---->
ADD your make model YEAR (i.e. 01 ml320) into your Profile ----> click save.
YOUR vehicle info will then show/display under your username & avatar
(on the left side) once it is completed. THEN members will see & know what you drive if replying), instead of scanning your post or scrolling thru a thread.

It's the cordial thing to do when you 1st register and signup on an automotive forum.
 
#13 ·
Hi there and thank you Alex for such great information and the time you took to compile it. Are you in a position to be able to compile a torque chart and sequencing for a 2001 220cdi W638,2 OM611.980 engine head bolts ? reason for asking is the net is telling me two stories here ,one set of instructions is telling me to torque to 9.0 kgm 65ft lb twice after checking the timing chain casing bolts However it is also noted that the sequence exists with two sets of 90 degree tightenings after initial torquing to a set of stages and torques so a little confused ?
 
#14 ·
This info in this thread is for the w163.
You should be directing your requests or questions on Vito Forum or Diesel forum.

Additionally,
Please Complete your Profile by adding the year???? and model????? of your car, so it will show next to every future post under your avatar.
Members are not likely to search for the one post the model of the car is mentioned.
 
This post has been deleted
#16 ·
Welcome to BW.
(y) for completing your vehicle profile / garage.

Your asking a member who is no longer active.

This is W163 info.
Different chassis, different era.
Apply at your own risk

Suggest you search for your needs in the C218 Chassis Forum