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Camshaft reluctor wheel / Camshaft Timing - M276

18K views 12 replies 7 participants last post by  juanmor40  
#1 ·
Hello all!

I'm looking for guidance for an M276 issue - it's in an SLK, but I figured this forum would be a larger audience for M276 than the SLK forum - hope that's OK?

My son's R172 SLK has 220,00 miles on it, and the camshaft adjuster gears are done - so we dove in.
We are reassembling, and have some questions about timing, especially about the reluctor wheels.

According to Mercedes WIS, you can check cam timing by looking through the cam position sensor openings, and the reluctor wheel segments should be in a particular place. We have the cam covers off, so that procedure seems to be called "Set basic position of camshafts." This is done by making sure that a laser-engraved line on the back side of each reluctor wheel is parallel to the top edge of the head, and there are some (widely available) tools that can be used to place the marks in the appropriate locations, if your lines are not visible:

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So if the laser line on each reluctor wheel is THE method to time the camshaft, one would think that the reluctor wheel and the camshaft are one unit - perhaps pressed on using heat so that they would never move. Here's my problem - at least on of my reluctor wheels can be moved without turning the camshaft. In other words, the reluctor wheel can be "clocked" at any angle of rotation with just a minimal amount of force. In this particular case, if I were to use the laser timing mark on the reluctor wheel, this camshaft would most certainly be timed incorrectly, as the position off the reluctor wheel has shifted.

(I'm referring to #4 in the drawing below as "reluctor wheels" - the thingys that trigger the cam sensors)
Image


So now I am puzzled - If a reluctor wheel can be "clocked" at any angle, then how can the reluctor wheel be trusted to set cam timing (against crank rotation?)

So I thought to myself, "there must be markings on the cam and reluctor allowing for them to be "clocked" at exactly the correct angle. Yet I can not find any markings anywhere.

So either I'm missing something extremely obvious (very possible) or perhaps the reluctors are NEVER supposed to move, and the fact that one of mine can be moved with a nudge tells me that there's a bigger problem at hand? I had an acquaintance take a look in Mercedes' WIS, and there are no procedures that talk abut installation and placement of the reluctors.

Anyone been this deep into an M276?

Thanks so much in advance!
~Bryan

p.s. at 220,000 miles, this engine looks perfect under the cam covers:
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#2 ·
I might add that I have what many online retailers are calling "camshaft locking tools" - which in my opinion are really just camshaft "hold down" tools (for use with the cam covers off, since the cam covers have integrated bearings.) I can't seem to see any way that these tools would have the ability to "lock" the camshafts, and certainly not index them.

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#11 · (Edited)
I am very late to respond to this discussion but I will offer this: I am helping a friend fix his daughters car. 2013 E350 M276 won't pass smog. On tear down I found the reluctor wheel or Sensor wheel on the camshaft had moved slightly on 3 of the 4 cams. I initially thought of moving them back in place and placing a roll pin to hold them from moving again. Second thought, and what I did, was to drill a small maybe 1/16 hole in the reluctor plate just deeper than the thickness of the plate barely into the cam, after moving the sensor wheel back into the proper position, both lines matched up. Now I spot welded my drilled hole. This serves only to keep the sensor wheel from slipping and moving on the shaft. To move now it needs to move over the spot weld hump and break loose from the spot weld. There is no force trying to move the sensor wheel. IF you keep it from moving it will stay put. The spot weld is tiny, less than 1/8", does not interfere at all with the cam adjuster on install. There is a lip around the sensor wheel that locates the wheel on the camshaft facing forward to front of engine. I drilled only in this lip, it is about 1/4" wide. Placed my ground for the welder very close to the actual weld to avoid sending voltage elsewhere in the engine while welding. The spot weld is a 1 or 2 second touch weld, finished it is not much thicker than the Sensor wheel lip. No extended weld time that builds heat. For me, it worked, I did this to all 4 of my friends cams. I wish I had this thought to do this when I replaced the cam adjuster on my E350. When the cam adjusters fail they bang on the shaft, I believe this banging is what makes the sensor wheel move on the camshaft. Note the photo Juanmore added below shows the cam sensor wheel and you can see the lip I drilled and welded in the photo, it is just press fitted onto the camshaft so a slip fit if you will and the slip fit is not tight enough to avoid movement. FYI: I bought the tools pictured in the photo, it was still pretty vague to me so I ended up setting up the cams as I thought they should be and then dropping the valve cover with no sealant yet applied on to the engine put most of the cam cover bolts in place till the cam was fully seated and checked the cams from the cam sensor holes to verify before sealing up the cam covers. You can't do this wrong or you will waste 10 hours time so it was worth taking 30 minutes to verify before assembly.
Hope this helps someone else.
EDIT: When you look at the cam alignment line and the cam sensor wheel line, they are etched in the metal and hard to see. Make sure they line up dead on. A very small mis alignment at the shaft is a large mis alignment at the outer part of the sensor wheel where the cam sensor reads it. So what looks close enough at the center might move your wheel 5* on the outer wheel so pay close attention to the lines when checking. You cannot see the lines till the cam adjusters are removed in my experience.