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Old 06-25-2007, 04:56 PM   #1 (permalink)
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Roadster Soft Top (RST) hydraulic system fluid renew for MY 97-02

Just for reference this is the hydraulic pump that supplies the fluid to the operating cylinders.
It is located in th trunk under the plastic covering that the spare wheel fits on to.
There are Max and Min fluid marker lines which are about 2.54cms/1" apart.
The reservoir in the photo is filled to the Maximum level.
Note: entire system holds 1.25 Liters of fluid

MY97-02 SL pump
Attached Images
File Type: jpg IMG_0009.JPG (43.2 KB, 5 views)

Last edited by lynns : 10-05-2009 at 12:58 PM.
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Old 07-13-2007, 02:19 AM   #2 (permalink)
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Roadster Soft Top (RST) hydraulic system fluid renew for MY 97-02

Renewing the hydraulic system fluid every 25K miles or every 2 years should extend the life of many of the hydraulic system components. This is not a part of Mercedes prescribed maintenance, so most cars are still running around with the original fluid (plus years of accumulated contaminants).

Here is a proactive approach, which I believe will improve the longevity of the hydraulic system.

1) With the soft top stored and roll bar lowered remove the R129 spare tire. Under the spare tire you will find a plastic cover over the hydraulic reservoir. Remove the plastic covers three nuts with a 10 mm socket wrench.

Note: The total capacity of the system is 1.25 liters, so you should have 2.0 liters of fresh hydraulic fluid MB p/n 000989910310 or Febi-Bilstein p/n 02615 = p/n 0009899103 in order to flush the entire system. My reservoir holds 250 ml when the fluid level is between the min. and max. mark. Here is the MSDS for Febi-Bilstein 02615

Note: rmeuropean Febi-Bilstein p/n 0009899103 for $7.75/Liter

3) Remove the reservoir cap and approximately 250 ml. of old fluid with a rubber bulbed battery filler then add new fluid to the reservoir so that you have about 400 ml in the reservoir. Remove the reservoir return line (tube closest to you when bending over into the trunk) with a 12 mm wrench. Place the return line into a >500 ml container.

4) Now have someone in the car. Turn the ignition key to the number two position. Cycle the soft top and roll bar 4-5 times and refill the reservoir to approx. 400 ml as needed between cycles. Then fill the hydraulic pump to the min/max line. Note: you will eventually see the color change to the new fluid color.

5) Replace the reservoir return line, cap, and plastic cover. Wipe up any mineral oil spillage. Return the plastic cover. Replace the spare tire and put the trunk back together in the reverse order.

I did a flush/renew of my system fluid today. My car is seven years old with 30K miles. I tested the pH of the old and new fluid. Both read the same at about pH 5.5. I did this because I thought that the pH may have changed over time and could contribute to the degredation of the seals. I did not find that to be the case. But if you look at the attached pictures you will notice a color difference. The old fluid (left vial) looks like a beer color while the new Febi-Bilstein 02615 fluid (right vial) is clear. I have also attached a picture of my hydraulic reservoir with the old fluid.
Attached Images
File Type: jpg 0009899103 and 02615.jpg (11.2 KB, 334 views)
File Type: jpg Batery Fluid Filler.jpg (28.0 KB, 85 views)

Last edited by lynns : 10-06-2009 at 06:13 PM.
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Old 07-13-2007, 06:42 PM   #3 (permalink)
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2000 hydraulic system fluid flush and renew

Hey Buddy, Keep up the GREAT work!!! Have you ever had to change any of the cyl. on your car? I did the left front one last year and have had NO other problems!!! Hope my LUCK continue's. I checked my oil when I did the work and mine was still CLEAR so I will leave it for now. Maybe I'll put it on the list for next Winter!!!!!!!
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Old 07-13-2007, 07:03 PM   #4 (permalink)
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Quote:
Originally Posted by drags1998
Hey Buddy, Keep up the GREAT work!!! Have you ever had to change any of the cyl. on your car?
NO, I have not replaced any hydraulic cylinders. Fingers crossed....

Last edited by lynns : 10-07-2008 at 12:21 AM.
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Old 07-13-2007, 07:35 PM   #5 (permalink)
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i just bought fuiled from my mb dealer and it cost $23 for a quart and it was green in color. so what is the dif from clear to green??????
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Old 07-13-2007, 07:43 PM   #6 (permalink)
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Quote:
Originally Posted by luigiz
i just bought fuiled from my mb dealer and it cost $23 for a quart and it was green in color. so what is the dif from clear to green??????
The difference is the ouside of the container having the M-B Star. I bought Febi-Bilstein p/n 02615 = p/n 0009899103 = p/n L7070-97881 for $11.27/liter from Importec On-Line Catalog p/n L7070-97881

Check these prices at AutohausAZ

Last edited by lynns : 02-06-2009 at 11:23 PM.
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Old 07-17-2007, 11:35 PM   #7 (permalink)
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Quote:
Originally Posted by luigiz
i just bought fuiled from my mb dealer and it cost $23 for a quart and it was green in color. so what is the dif from clear to green??????
Luigiz,
When I put the p/n Q1320001 from the blue can that you show in your DIY it comes up as 'M-B Power Steering Fluid' at www.autohausaz.com/search

You may want to check this out and possibly flush your hydraulic cylinder system fully with p/n 000989910310.

Last edited by lynns : 10-05-2007 at 07:01 PM.
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Old 05-07-2008, 02:10 PM   #8 (permalink)
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What type of hydraulic fluid should be used

Ouick ouestion guys,

What type of hydraulic fluid dhould be used to top off the resovoir for the soft top operation? Does It have to be Mercedes factory fluid or can I get something from the local auto parts store?

Thanks,

Ken
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Old 05-07-2008, 02:59 PM   #9 (permalink)
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I just did the replacement yesterday, a very quick and easy job.

Don't see a reason for it not to be a Mercedes ZH-M one. The cost was minimal at 20 dollars or so for 1L bottle. Complete flush required two, one is more than enough to top up.
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Old 05-07-2008, 03:40 PM   #10 (permalink)
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I believe that it is febi bilstein Z-HM 2615. but that's hard to find.
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