I posted a note asking if anyone had any advise on how to fix my vacuum door pump which will only operate a couple of times then fails. It also will only fail on a door by door basis, and you have to remove fuse 9 in the boot for 15 secs to reset it. Ok for the doors but the boot is noticable if it doesnt close.
So a friend and I removed the pump (located in the boot behind the rear seats on the left hand side, it just slides out). We checked all of the inputs from the doors with a scope, they were ok.
So if you take the six screws out of the pump (security Screws), inside you will see a row of coils a circuit board, motor and a preasure switch with two wires coming from it (circular, with a green and white wires and two air hoses). All we worked out was that the presure switch was out of tune so turn the screw in the centre "one" turn and reconnect the unit to the car. The doors worked fine. Saving £500. Im not saying this will solve all pumps problems but worth checking before you splash out the cash.
If you then reconnect the pump, goto the back door and put it on the latch, if it sucks the door closed but not all the way you have turned it the wrong way. The correct operation should be it sucks the door closed about 1-2 mm further than it should then relaxes slightly. The door is now closed. The pump starts up every time the door is sucked closed and then waits a few seconds when it starts again to presurise the system ready for the next time.
So a friend and I removed the pump (located in the boot behind the rear seats on the left hand side, it just slides out). We checked all of the inputs from the doors with a scope, they were ok.
So if you take the six screws out of the pump (security Screws), inside you will see a row of coils a circuit board, motor and a preasure switch with two wires coming from it (circular, with a green and white wires and two air hoses). All we worked out was that the presure switch was out of tune so turn the screw in the centre "one" turn and reconnect the unit to the car. The doors worked fine. Saving £500. Im not saying this will solve all pumps problems but worth checking before you splash out the cash.
If you then reconnect the pump, goto the back door and put it on the latch, if it sucks the door closed but not all the way you have turned it the wrong way. The correct operation should be it sucks the door closed about 1-2 mm further than it should then relaxes slightly. The door is now closed. The pump starts up every time the door is sucked closed and then waits a few seconds when it starts again to presurise the system ready for the next time.