Morning W124 Owners. I have put together this little step by step for anyone who may need it. It’s definitely not textbook but I fault it may help anyone like me who is just trying to maintain the W124 without having to go and spend a fortune at the dealers or Indy’s every time a piece of plastic comes loose! This is quite a simple procedure and it took me about 1.5 hours to complete.
I completed this work yesterday after finding my Suppressor cap or distributor cap dust cover was loose from the distributor cap. I found out that the distributor cap Plastic connectors that hold the suppressor in place had snapped on the right side. As I needed to remove and replace this I also changed the Rotor and cleaned the Distributor cap of any corrosion inside.
1) Remove Suppressor cap by Pulling left & Right side ends out from Distributor cap. This is held in place by two plastic connectors. Be careful.
2) Carefully pull Spark plug ports (Ignition Cables) out of distributor cap (Make sure you remember the sequence numbers of each one
3) Now for the fun stuff: There a three hexagons sockets that need to be removed. One in the left and one in the right side of the top and one at the bottom right hand side “This one is an absolute bitch� Get underneath this area with a wet rag and scrub as mine was very dirty and completely clogged. I could not even see it until it was cleaned. Unscrew these three Sockets. The bottom one will take a long time as there is no clearance the fan in place. Some people remove the fan and rad but I choose not to, Depends on how you can work.
4) Pull off the distributor cap and remove black plastic casing revealing the orange Distributor. Mine had some corrosion on the metal connectors inside so I used a file to remove this. I also cleaned the unit of any dirt and dust. A new distributor is around $ 100 + bucks but I felt this part could be salvaged with some cleaning (The choice is Yours)
5) Remove the Rotor by removing 3 Small Hexagon Sockets. Be careful that these don’t fall or get dropped; there is a lot of room for these things to get lost.
6) Now please bare in mind that this is just what I did. I felt it necessary to clean this area, as it was filthy. There was a big build up of dirt/Oil Engine gunk deposit at the bottom end of were the distributor sits (Next to the surp Belt) so I went in with a towel and got all the thick stuff out and used Brake cleaner to remove all the remaining. This made the whole unit look great and very clean. Back to it’s original finish.
7) Installed the rotor and replaced Hexagon Sockets x 3 (take extra caution when tightening these sockets and one could snap and you will be screwed) This item cost between $30-$40.
8) Installed Distributor cap and cover and replaced hexagon sockets x 3 New cover was $12.
9) Re wired Spark Plug (Ignition Cables) in correct order. Also relined the plastic channel where the spark plug wires (Ignition Cables) run on top of the engine (left side as you face the engine).
10) Re-fit the suppressor, (Distributor cap dust cover) and clean engine bay, Make sure that you have not left any tools lying around. Start her up and make sure everything is ok. Mine fired right up and she normally does.
I have included some pictures of my procedure. I hope they help. Also see the Braingears link below courtesy of 67_250SE.
http://mb.braingears.com/124_DISC1/Program/Engine/103/15-3010.pdf
If any one has any corrections to make or suggestions please feel free to do so. As stated I am a beginner to all this DIY Mercedes at home maintenance stuff.
I completed this work yesterday after finding my Suppressor cap or distributor cap dust cover was loose from the distributor cap. I found out that the distributor cap Plastic connectors that hold the suppressor in place had snapped on the right side. As I needed to remove and replace this I also changed the Rotor and cleaned the Distributor cap of any corrosion inside.
1) Remove Suppressor cap by Pulling left & Right side ends out from Distributor cap. This is held in place by two plastic connectors. Be careful.
2) Carefully pull Spark plug ports (Ignition Cables) out of distributor cap (Make sure you remember the sequence numbers of each one
3) Now for the fun stuff: There a three hexagons sockets that need to be removed. One in the left and one in the right side of the top and one at the bottom right hand side “This one is an absolute bitch� Get underneath this area with a wet rag and scrub as mine was very dirty and completely clogged. I could not even see it until it was cleaned. Unscrew these three Sockets. The bottom one will take a long time as there is no clearance the fan in place. Some people remove the fan and rad but I choose not to, Depends on how you can work.
4) Pull off the distributor cap and remove black plastic casing revealing the orange Distributor. Mine had some corrosion on the metal connectors inside so I used a file to remove this. I also cleaned the unit of any dirt and dust. A new distributor is around $ 100 + bucks but I felt this part could be salvaged with some cleaning (The choice is Yours)
5) Remove the Rotor by removing 3 Small Hexagon Sockets. Be careful that these don’t fall or get dropped; there is a lot of room for these things to get lost.
6) Now please bare in mind that this is just what I did. I felt it necessary to clean this area, as it was filthy. There was a big build up of dirt/Oil Engine gunk deposit at the bottom end of were the distributor sits (Next to the surp Belt) so I went in with a towel and got all the thick stuff out and used Brake cleaner to remove all the remaining. This made the whole unit look great and very clean. Back to it’s original finish.
7) Installed the rotor and replaced Hexagon Sockets x 3 (take extra caution when tightening these sockets and one could snap and you will be screwed) This item cost between $30-$40.
8) Installed Distributor cap and cover and replaced hexagon sockets x 3 New cover was $12.
9) Re wired Spark Plug (Ignition Cables) in correct order. Also relined the plastic channel where the spark plug wires (Ignition Cables) run on top of the engine (left side as you face the engine).
10) Re-fit the suppressor, (Distributor cap dust cover) and clean engine bay, Make sure that you have not left any tools lying around. Start her up and make sure everything is ok. Mine fired right up and she normally does.
I have included some pictures of my procedure. I hope they help. Also see the Braingears link below courtesy of 67_250SE.
http://mb.braingears.com/124_DISC1/Program/Engine/103/15-3010.pdf
If any one has any corrections to make or suggestions please feel free to do so. As stated I am a beginner to all this DIY Mercedes at home maintenance stuff.
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