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01 Ml320
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10 Posts
Discussion Starter · #1 · (Edited)
Hi all

Loved this site its helped me with so may things before, CEL due to MAF, reprogramming keys, etc. Although I seem to have another I was hoping you guys could help me out with.

2001 ML320 with 76,000MI

My 2001 ML320 occasionally won't start. The starter will go and the car seems to turn over, but won't start. I'll keep trying a few times but nothing, then I'll wait a few minutes then try again and it'll start. Its not every time I start the car it seems to be random. Also theres briefly a CEL after I finally start it, but if I shut off the car and start it again it'll go away. Also once I start the car i can turn it off and on as many times as I want to without any problems. I've done some digging and some things point to a Crankshaft Position Sensor CPS, but I'm not exactly sure if thats the problem. I have yet to change the spark plugs so I was thinking it could be bad ignition? I've also heard of clogged injectors. I'm not really sure what to think. Any ideas?


Also I wanted to add I don't have any stalling or dieing problems on the road once the car is started and going.
Thanks!
 

· Outstanding Contributor
2006 ML500 2002 ML320
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17,942 Posts
This is a classic Crank Pos. Sensor problem. The CEL is not illuminated with this problem, but in all probability there is a code stored. So the first step is to hook up a scanner and see if there is a code(s) stored. Don't start replacing spark plugs to remedy this problem
 

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01 Ml320
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10 Posts
Discussion Starter · #3 ·
I was thinking of just hooking the car up to a obdII reader and seeing if anything came up. if it is a CPS are they all located in different areas for the v6 and v8 models? If I remember correctly the CPS for the v6 is a PITA to get to isn't it? And does anyone have any places where I can pickup a CPS?
 

· Outstanding Contributor
2006 ML500 2002 ML320
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17,942 Posts
I was thinking of just hooking the car up to a obdII reader and seeing if anything came up. if it is a CPS are they all located in different areas for the v6 and v8 models? If I remember correctly the CPS for the v6 is a PITA to get to isn't it? And does anyone have any places where I can pickup a CPS?
The CKP sensor on both 6 & 8 cyl. is located in the same position,top rear of the engine where it meets the trans, more towards the drivers side. You will need a #8 female Torx socket.

There are four sensors listed, depending on your VIN #, so a word to the wise, go to the dealer and purchase one. They have them in stock.
 

· Registered
2002 SLK32AMG,1995 E320 Cab 1990 300CE(Gone).2002 ML320 (Gone)
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473 Posts
I had a similar issue with similar symptoms

I changed out the CPS - with help from the great people here.
Note you'll need a 1/4" drive E8 socket (there's not enough clearance to get a 3/8" drive socket in there).
It turns out that my starting problem was related to a loose connection in the positive cable connected to the battery.
I'd reccomend rechecking all of your connections as a first step. It might save you some time and money.
 

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175 Posts
I changed out the CPS - with help from the great people here.
Note you'll need a 1/4" drive E8 socket (there's not enough clearance to get a 3/8" drive socket in there).
It turns out that my starting problem was related to a loose connection in the positive cable connected to the battery.
I'd reccomend rechecking all of your connections as a first step. It might save you some time and money.
Bad connections are tough buggers to find.

Sometimes a simple battery voltage check is worth the effort to include in the diagnostic process. Just place the volt meter probes on the battery terminals (not the connectors on the battery cables) and monitor the battery voltage during the starting/cranking cycle.

Now that your car is operating normally, it would be a good time to record those readings. Then in time of trouble, you know what they should be. If the voltage is too high, then you have potential connection problem or a malfunctioning device, and if too low, you have a drained/bad battery. Of course there is a range to consider during a cold winter and the hot summer since the starter motor will have to work harder turning the engine over when the oil is more viscous in the cold winter.

Should you be able to make the measurements, it would be great if you could share your readings with the board.
 

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01 Ml320
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Discussion Starter · #7 ·
Just wanted to let all of you guys know, Got a new CPS in. Yanked out the old one and plugged in the new one, that was 3 weeks ago, no problems starting at all since then. The sensor was only $58 shipped too, MB wanted $120 just for the part and another $100 for labor.......

Thanks a ton guys!
 

· Registered
2002 ML55 AMG, 2005 Chrysler Crossfire Coupe Limited, 1999 C280
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4,715 Posts
Ditto Sito

Just wanted to let all of you guys know, Got a new CPS in. Yanked out the old one and plugged in the new one, that was 3 weeks ago, no problems starting at all since then. The sensor was only $58 shipped too, MB wanted $120 just for the part and another $100 for labor.......

Thanks a ton guys!
Thanks for posting back your solution Sito.

My ML has developed a similar problem too - It most often manifests itself when the engine has run a bit (ie warm/hot) and you switch off and try to start again and nothing. It starts on the second attempt.

It never happens when the engine is cold.

I am convinced too that it is my CPS.

I note you bought yours for $58! Could you kindly let me know where you bought it?

Thanks!
 

· Registered
2002 ML55 AMG, 2005 Chrysler Crossfire Coupe Limited, 1999 C280
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4,715 Posts
FAR888, if you have a OBD-II code reader, why don't you hook it up and read the codes. There may well be a code stored in the memory.
Hey pcy!

That would be a great idea if I had had the good sense to have bought one when I bought the truck in the US last summer - As you can see from my profile, I live in West Africa and can't purchase one over here.

I am currently making plans for some friends over there in the US to get me a portable one.

Any ideas on good portable OBDII scanners? Do you have one? What's your view on those made by Equus?

Sorry about the barrage of questions!:D

Thanks!:thumbsup:
 

· Registered
1999 ML320
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24,107 Posts
This is a classic Crank Pos. Sensor problem. The CEL is not illuminated with this problem, but in all probability there is a code stored. So the first step is to hook up a scanner and see if there is a code(s) stored. Don't start replacing spark plugs to remedy this problem
Would that be the P0335 code ?
 

· Registered
2001 ML430, 1983 300SD, 2008 GL450
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910 Posts
The units came in faster than I expected.

I've been using the Autotap PC-based system on a macbook running Parallels. I am also using the Actron CP9185.

Both system work as advertised. Both are very simple to use and have an OK interface. In both cases it only took a couple of tries to find the more obscure functions in the menu tree.

In a choice between the two it really comes down to user preference. The advantage of the PC is that you get immediate logging and can be tracking more than one function in a graph simultaneously. For me if I only had to choose one I would go for the Actron due to the simplicity. The advantages of the PC do not outweight the pain-in-the-rear factor of having to haul along a laptop and keep it charged. If I had a garage with room to leave a PC set up all of the time and was only working on my personal vehicles I would probably go for the PC. But having to check on a small fleet that are in various locations make the Actron the winner for my needs.

FWIW the auto suppliers that I checked with were all using various Actron models.
 

· Registered
2002 ML55 AMG, 2005 Chrysler Crossfire Coupe Limited, 1999 C280
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4,715 Posts
The units came in faster than I expected.

I've been using the Autotap PC-based system on a macbook running Parallels. I am also using the Actron CP9185.

Both system work as advertised. Both are very simple to use and have an OK interface. In both cases it only took a couple of tries to find the more obscure functions in the menu tree.

In a choice between the two it really comes down to user preference. The advantage of the PC is that you get immediate logging and can be tracking more than one function in a graph simultaneously. For me if I only had to choose one I would go for the Actron due to the simplicity. The advantages of the PC do not outweight the pain-in-the-rear factor of having to haul along a laptop and keep it charged. If I had a garage with room to leave a PC set up all of the time and was only working on my personal vehicles I would probably go for the PC. But having to check on a small fleet that are in various locations make the Actron the winner for my needs.

FWIW the auto suppliers that I checked with were all using various Actron models.
Many thanks for that detailed report/perspective Gene:thumbsup:

I'll Google the Actron CP9185.
 
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