Installation Guide
*NOTE: Due to the strict regulations set by The Department of Transportation, some of the products sold by Extreme Dimensions, Inc. are intended for off-road or show use only.
VERTICAL DOOR CONVERSION (VDC):
WARNING: PROFESSIONAL INSTALLATION BY EXPERIENCED AND COMPETENT MECHANIC REQUIRED. INSTALLATION MAY REQUIRE SPECIAL TOOLS AND/OR SHOP EQUIPMENT.
NOTE: INSTALLATION OF EXTREME DIMENSIONS VDC WILL REQUIRE THE REMOVAL THE FENDERS.
NOTE: THE REMOVAL OF THE FENDERS MAY REQUIRE THE REMOVAL OF THE FRONT BUMPER, SIDESKIRTS, AND/OR HOOD.
1) START BY OPENING THE HOOD AND DISCONNECTING THE BATTERY.
2) OPEN THE DRIVER’S SIDE DOOR COMPLETELY AND REMOVE THE DOOR CATCH WHICH ATTACHES YOU DOOR TO THE INNER FRAME.
3) UNBOLT AND REMOVE THE FRONT DRIVER’S SIDE FENDER.
4) DISCONNECT THE FACTORY WIRING HARNESS AND REMOVE THE FACTORY DOOR HINGES FROM THE DRIVER’S SIDE DOOR AND THEN FRAME. (NOTE: SOME VEHICLES, THE WIREING HARNESS MAY NEED TO BE CUT.) (NOTE: YOU WILL NEED ASSISTANCE TO HELP YOU REMOVE THE DOOR.)
5) ONCE THE FACTORY HINGES ARE REMOVED, TAKE THE VDC SYSTEM AND SET IT UP TO THE INNER FRAME TO MATCH THE BOLT HOLES. (NOTE: MAKE SURE THE VDC SYSTEM FITS FLAT AGAINST THE INNER FRAME SURFACE.) (NOTE: SOME VEHICLES MAY NEED THE USE OF A BALL-PING HAMMER TO FLATTEN THE INNER FRAME SO THE VDC SYSTEM CAN FIT FLAT AGAINST THE INNER FRAME) (NOTE: SCRAPE ALL BODY PUTTY OFF OF THE INNER FRAME WHERE THE SYSTEM IS TO BE INSTALLED.)
6) BOLT THE VDC SYSTEM TO THE INNER FRAME SECURELY.
7) BOLT THE VDC SYSTEM TO THE DRIVER’S SIDE DOOR SECURELY. (NOTE: YOU WILL NEED ASSISTANCE TO HELP YOU HOLD THE DOOR IN PLACE.)
8) LIFT THE DRIVER’S SIDE DOOR TO THE UPRIGHT POSITION AND INSTALL THE SHOCK TO THE VDC SYSTEM. (NOTE: YOU WILL NEED ASSISTANCE TO HOLD UP THE DOOR.)
9) AT THIS POINT THE VDC SYSTEM SHOULD WORK ACCURATELY. (NOTE: ADJUSTMENTS WILL HAVE TO BE MADE WITH THE ADJUSTING SCREW, CAREFULLY OPEN THE DOOR AND USE THE ADJUSTMENT SCREW TO ADJUST THE DOOR TO OPEN/CLOSE PROPERLY.)
10) BEFORE REINSTALLING THE DRIVER’S SIDE FENDER, MAKE SURE EVERYTHING IS TIGHT, ADJUSTMENT IS SET, AND EVERYTHING IS LOCTITE.
11) EXTEND THE WIRES BY CUTTING THE ORIGINAL HARNESS AND EXTENDING EACH WIRE BY SAUDERING EACH WIRE. WIRE EXTENSIONS ARE INCLUDED WITH THE SYSTEM. (NOTE: NOT ALL CARS REQUIRE EXTENDING WIRES)
12) MOST FENDERS WILL NEED TO BE CUT OR ROLLED. SET THE FENDER ON THE CAR (DO NOT BOLT ON) AND OPEN DOOR TO LOCATE WHERE THE FENDER WILL NEED TO BE CUT OR ROLLED.
13) REPEAT STEPS 2-12 FOR THE PASSENGER’S SIDE DOOR.