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Excess brake pedal travel

9.1K views 18 replies 11 participants last post by  wlb50  
#1 ·
This topic may have been covered numerous times, but with the new sucktastic forum software that won't let us seach individual forums, who know?

Anyway, my brake pedal feels like you have to push it 1-2 inches before the brakes grab. I had my local shop look into it. They said the brakes worked normally once you push through the dead travel range. No issues with the fluid or vacuum.

They said they think there might be some mechanical adjustability in the brake pedal mechanism, but they weren't sure.

Has anyone else experienced a "dead zone" in their brake pedal?
 
#5 ·
I have this very same problem. I purchased SS brake lines, a brand new master cylinder and brake booster that works on the SL500/SL600 until MY98. After that the brakes were perfect to the touch.

However, I traveled for a week and when I came back, I found the brakes suffering from dead travel again. Every time I bleed the brakes, they feel good but not great for a day or so and then they get spongy again. Maybe I have an internal problem in one or more of my calipers.

My next target to solve this and get better braking would be to update to the 99+ brembo brakes and silver arrow rotors with 99+ SS brake lines again from Goodrich.
 
#7 ·
Do you have steel brake lines or the oem rubber ones? The reason I'm expecting a change in travel is because I think there might be something wrong with one or more of my calipers. After bleeding them, they would feel good for a day or two, then they start feeling spongy again and need re-bleeding. That is my assessment since everything else is brand new.

And if I was to change the calipers, might as well get the upgraded Brembos.

Isn't your car a 1999 model? You should already have the big brembo calipers with 234mm brake disc upfront and 300mm in the rear. My 1991 has the smaller 300mm upfront and 278mm in the rear. So I should feel more of a brake upgrade when changing.
 
#10 ·
Excessive brake pedal travel is an inherent issue with the R129. This was a very common complaint at the dealerships when the R129's were new. I had a 1995 SL500 years ago, same issue.

Thorgod
 
#11 ·
Excessive brake pedal travel is an inherent issue with the R129. This was a very common complaint at the dealerships when the R129's were new. I had a 1995 SL500 years ago, same issue.

Thorgod
That maybe so. However, it is curable. When I did my first bleed after the SS lines and new servo and master cylinder. I completely eliminated the non-linear brake pedal feel.

It did come back though but I would say that I have a caliper issue. I know my rear right caliper makes a noise when pressing the brakes sometimes.

Which is why I think if I recondition the calipers or get the upgraded bigger brembos and recondition those. I would go back to a very linear nice pedal feel.
 
#15 ·
This past weekend I finally got around to putting new brakes on the '99 SL500: Zimmerman rotors and Akebono pads.

The dead travel seems to be gone now. What isn't gone is is the mushy feeling and the lengthy pedal travel. At least I can now feel the brakes grab before the pedal travels an inch or two.

I don't know why M-B designed the SL's this way. All the other Benzes I have owned had a really firm pedal feel.
 
#17 ·
my 97 R129 and 97 E420 have ENTIRELY different brake feel. E420 has very short travel but not easy to modulate. R129 has long travel and is very easy to modulate. Later models had "brake assist" that with fast application increased brake pad pressure. The tradeoff is do you want "instant" brakes that are hard to modulate or brakes that can easily be modulated, or something in between. I'd like something in between.
 
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