It actually is a significant safety issue.
The 140 is not a little Honda, it is a big, HEAVY luxury car. You don't need to do a track day or canyon run to generate serious heat in the brakes, particularly the front. But aside from the possibility of warping and fade, overheated rotors transfer some of that heat to the pistons and calipers and overheated fluid can result in complete brake failure. Considering that brakes you can rely on can get (or keep) you out of trouble, that is not a place I would suggest skimping. I'd hate to have to admit to myself that I caused (or failed to avoid) an accident just because I saved a hundred bucks on a pair of rotors I should have replaced. And in today's legal atmosphere, an accident resulting from knowing failure to maintain safety-related parts could result in a criminal charge or civil liability.
However, I do thank you for admitting that you are cheap. And I am glad (and hopeful) that most others do not appear to follow your poor example.
That said I do respect your opinion. This is a community and all opinions and approaches can be discussed so that others can assess such information and reach a meaningful conclusion as to how best to maintain their vehicles.
Take care and enjoy the ride,
Greg
All what you re saying is correct in Theory, but to boil your brake fluid, I believe that you need to be escalating a 90 degree slope downhill at 5mph on 5th gear, with the engine off, slowing down with nothing but the brakes... lol
what I am saying is: there is a fine line between being safe, and being gollible.
The minimum rotor thickness is 10MM per layer (stamped on the inside of the rotor), while the brand new rotor is something crazy like 16 or so, if I remeber correctly. So unless you use brake pads made of diamond, you wont wear 45% of your rotor with 1 pad set... you know...
you have to keep in mind that Mercedes charges 1000 to service the brakes, thats 1/5 of what most W140s worth today... they replace everything to justify the price tag and minimize labor, they over do and overkill the safety factor
not cutting the rotors, once if nothing else throughout their life is like throwing money in the garbage.
BTW, I used the term cheap to be funny, I should have said "smart consumer", you need to understand that although I said I did cut my rotors several times, they are still over the minimum thickness allowed. I am taking it forgranted that anyone following my advice of cutting, will make sure to stay within the stamped specs...
None the less, like you said, its a matter of prefrence, anyone willing to spend 2 grands on break job for his $4K W140 is more than welcome to visit the dealer... While for people struggling to get by, you ll be suprised, some are willing to stop their W140 with their feet if need be, a la flinstones...