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ABC: Change the front and rear pressure reservoirs

37264 Views 36 Replies 12 Participants Last post by  Fried Chicken
9
After replacing the ABC pump on my 2003 SL55 (134,000km) a few months ago I kept getting intermittent white ABC warnings, particularly after going around a corner with a bump slowly or after hard acceleration. For a while now the ride has seemed a bit hard and not like the magic carpet it used to be.

I decided to replace the pressure reservoirs. The best local price was $584 each (I didn't bother asking the dealer) The cheapest price was on parts.com but they don't ship to Australia. I ended up buying two from pelicanparts.com for $580 shipped

The reservoirs are located in front of the front and rear wheel behind the plastic wheelarch shrouds.

The procedure is sort of similar for both ends, I started at the back.

Chock the wheels, handbrake on, jack up the car and use a secondary support

Remove numerous plastic clips and nuts that secure the wheel arch shroud and gently pry it out... it's tricky

While holding a tin under the bleed screw crack it and you will collect about 150ml of fluid

I was dismayed at just how black and opaque the fluid was after I had flushed it with 4 litres of fresh stuff about a year ago ( yes I know I should have used more; the manual says 10)

Remove the nut securing the assembly (indicated in the photo) and the pipe clamp (in another photo) and gently pull it out to the rear and down as far as the pipes and hoses will allow.

Loosen the pipe nut with a 17mm spanner then remove the three nuts securing the reservoir.

Undo and pull out the pipe being careful not to let any dirt enter and remove the reservoir

Assembly is just the reverse, getting the nut on the pipe clamp is tricky

The front starts out the same. Only remove the front wheel arch plastic shroud

Loosen the bleed screw and catch the fluid that comes out; about 100ml is all I got

The valve/ reservoir assembly does not appear to come out easily so you must undo the pipe nut first then remove the three nuts that hold the reservoir in place. The two outer ones are OK, the inner one will need an extension on your 1/4" drive socket and you will need to stick your head under to see the little devil

Assembly is just the reverse but the car will be very low when you lower the jack

I had only bought 4 litres of ABC oil, not intending to do a total flush.

I syphoned out all of the oil in the reservoir then filled it up with fresh stuff running a hose from the return line down into bottles so I could gauge how much was being used

When I started the car it took a while to lift and the fluid level dropped pretty smartly.

After it had run for a few minutes and I topped the fluid level up the returning fluid was transparent and looked clean.

Unfortunately I only had another litre of fluid left and one rodeo cycle went through that pretty smartly.

The oil in the reservoir is certainly much cleaner but I have ordered another 8 litres and a filter and will do the job properly

The ABC fluid in Australia is prohibitively expensive with the dealer charging $90 per litre and Silverstar spares wanting about $60

When I contacted MB spares in the ACT they quoted $30 something per litre and I questioned that they were supplying the right part. When it arrived it was SWAG brand Power Steering Fluid and their website lists it as the same specification as the original Pentosin

The removal and replacement of the reservoirs took about an hour each and you could probably do it in half that time if the trim wasn't so difficult to remove and replace

It was a straightforward job and the car rides beautifully again with no warnings

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Great post Peter - will add this to the stickies when i get it up


get the fluid from Phoenix lubricants in oz - it is $26 a litre for Pentosin CHF11s
Pentosin ABC fluid

Thanks for that,

Sourcing stuff in Australia is a bit of a jungle.

It's there but not always easy to see

Peter
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What's inside the pressure reservoirs

I was curious to find out why the reservoirs fail

I followed the procedures in the WIS to evacuate the reservoir of pressure for disposal

Don't tamper with the reservoir unless you have done this. The gas inside is under very high pressure and will do yourself serious damage.

I cut the reservoir in half and the photos show the story

There was a full charge of gas inside the reservoir and no oil escaped the evacuation hole so the diaphragm was still patent... no holes

The diaphragm had a number of "bubbles" or "aneurysms" that were full of gas so I assume that the rubber had deteriorated and delaminated. You can see these in the photos

The diaphragm was fairly hard and I am assuming that this was why they fail to absorb the shocks anymore.

Since replacing them a few weeks ago the ride is back to magic carpet and no more ABC messages

Peter

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Fantastic post and diagnosis! I appreciate this so much. Thank you for taking the time to both document the change, and then investigate the source of the failure.
front accumulator job

Beautiful write up. I am about to tackle my front one on my R230. I need to know if I jack up the front 2 wheels only will that let the pressure off after 30 minutes? Does the front accumulator just sort of lay there as in the photo? I thought it was interconnected to the valve block? It looks easy to pull it out if it just lays in there that way.

Moretech
USA
Beautiful write up. I am about to tackle my front one on my R230. I need to know if I jack up the front 2 wheels only will that let the pressure off after 30 minutes? Does the front accumulator just sort of lay there as in the photo? I thought it was interconnected to the valve block? It looks easy to pull it out if it just lays in there that way.

Moretech
USA
I just did mine and I only jacked up the left side and removed the lower cover on that side for access. The accumlator is mounted to the valve block assembly chassis with three nuts and one hydraulic fitting. The hardest part for me was getting the accumlator out with out bending or disturbing any other fittings and tubing. It does come out though. You must wiggle in the new accumulator. Be patient and persistant and it will go back in.

As to the pressure, it relieves itself by the time you jack the car up and remove the lower panel, 15-20 minutes or so. You will lose a little fluid but not much so watch your eyes and wear safely glasses.

See attached file.

Good luck,

Bob

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For all USA owners, Pentosin ABC fluid can be bought on Amazon for 65 dollars per 5 liter jug. If you are a Prime member shipping is free.
front accumulator/ refill fluid to proper level

I will have my accumulator in the car tomorrow afternoon. Got panels down, looks very straight forward. Just one question. Just how do you bring system fluid level back to normal? I can catch all the drained fluid for a volume check but do I then start a partial flush? I need to see into the reservoir to make sure no air gets in the pump and to do this I need to pull the filter, fill it up good, and start a flush . Maybe 3 liters might get the air bubbles out.

Moretech
I will have my accumulator in the car tomorrow afternoon. Got panels down, looks very straight forward. Just one question. Just how do you bring system fluid level back to normal? I can catch all the drained fluid for a volume check but do I then start a partial flush? I need to see into the reservoir to make sure no air gets in the pump and to do this I need to pull the filter, fill it up good, and start a flush . Maybe 3 liters might get the air bubbles out.

Moretech
You should have minimal fluid loss during the change over. I lost perhaps an ounce if that. I just put rags up to catch the drops. Let the car sit idle for least 30 minutes before change over and you should be fine.

As to the reservoir, the system is self bleeding and any air bubbles you may introduce will work out on their own so no need to flush for air bubbles. However, if the fluid is dark green or brown then a flush is welcomed. See my post here.

Good luck,

Bob
Great post, and excellent pix. Many thanks, mate.
front accumulator

many thanks mercy-me!! This is very important information the way I look at it!

Moretech912
+1 on the great post.

I want to replace my front accumulator this weekend; will do the rear soon. My car is a 2008 and the WIS says to take out the front valve block. Is that really necessary? The accumulator is somewhat tucked behind the block compared to some photos I've seen.
6
+1 on the great post.

I want to replace my front accumulator this weekend; will do the rear soon. My car is a 2008 and the WIS says to take out the front valve block. Is that really necessary? The accumulator is somewhat tucked behind the block compared to some photos I've seen.
So responding to my own post, here is what I did to replace the front accumulator on my 2008 SL550. Note the usual disclaimer about this just being a report of what I did and not a recommendation.

I believe that this is a different configuration to the SL500. I removed the front left wheel bay shrouds to gain access to the accumulator. It is hidden behind the valve block. I didn't want to remove the whole valve block assembly as recommended by WIS, so I worked to get enough room to get a wrench on the accumulator.





Release the hose clamps to allow the hydraulic hoses to move.





I then removed the lower mount plate by undoing the mounting nuts (there might be one more than shown). The mount plate is a two piece assembly (see pic below). Once the nuts are off, it is held in place by the 3 vibration mounts. I gently pried the mount rubbers over the 3 mount pins to release it. It wouldn't come out completely as the hoses trapped it. I was able to gently pry it apart enough to reach in and undo the 2 bolts that attach the upper plate half to the valve body. Once free the mount assembly could be removed and I now had access to get a very slim wrench in to unscrew the accumulator. I had not run the car in a while, so all the pressure had already dissipated and I only had a couple of cc's of fluid drain out.








I did the reverse to put it back together. Ran the car and adjusted the level a dozen times or so to bleed. Took it for a test run and all seems to be fine. I am not seeing a difference in ride as I did this as a preventative measure as the car now has about 65 thousand miles on it.

Hope this helps.
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So moving to the rear accumulator on my 2008 SL550, which also has a different set up to the SL500.



2 hydraulic hoses are hard mounted and 2 have quick disconnects.

Sometimes you just have to swallow your pride - how do I use the quick disconnect tools? I am sure it is easy, but for some reason I am not working it out...





Also, I want to replace the hose connector seals and backup rings. Hopefully MB will sell them separately or else I will need to get a McMaster backup number.
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So to again answer my own question. The disconnect tools go either side of the fitting with legs facing down. Pushing them in from either side makes them wedge against the other which pushes the sleeve up to disconnect. You do the same to reconnect; pull the 2 hose halfs to make sure that they connected properly.



Release the hose clamp as in the original SL500 write up. Remove the upper lateral vibration mount. Slide the whole assembly out. I was able to rotate it so I didn't have to disconnect the electrical plugs. Access to the accumulator was finally "easy".



Once it was all back together, I bled out through the bleed nipple to clear out any old trapped hydraulic oil. Checked for leaks and wrapped it all up. I will continue to check for signs of leakage under the car for a couple of weeks just in case.

Hopefully this will all help fellow SL550 owners as the front and rear access layouts are different.
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Rocketboots,

The rear layout looks significantly different than I remember my '03 being as well. Also, the connections to the accumulator looks much different. Hopefully, the changes brought about an improvement in the 550 models!!

Glad the disconnect tools 'worked'.
Thanks Gary. I was stymied for a while trying to make those tools work. Stepped away for lunch and came back at it with a fresh mindset.

Thanks for letting me drive your car the other day - she certainly moves...
front accumulator

Hey, mercy-me, if you are around one quick question. Just got the front accumulator loosened up but did you have to loosen that top connection that's to the valve block to pull it? I can't quite wiggle it out. I've been very careful not to bend the metal attaching tube. Very little fluid lost as you said. I cannot seem to move it sideways enough to free the tube from its bore. The 2 studs at the front of the accumulator for mounting the unit are a real pain right now. I've temporarily tightened the nut and tube back into the bore till I figure this out. Nothing cross threaded.

moretech912
2
I can't remember exactly how I got that front accumulator out. I know that it is almost forced in there. You just have to wiggle and pull on it until you can free and clear the two bolts on the accumulator. I knew that when it came time to reassembly the accumulator, that I was going have a hard time getting it back onto the two rear bolts. I made a few attempts to get it put back in but it was such a struggle and I was afraid that I was going to bend or deform something. So what I did was slotted the two bolt holes. After that, it went back together like a breeze. I slotted the rear accumulator too. Those accumulators are held in with 3 bolts and also the pressure line itself keeps it in place. Can't go anywhere.





Good luck,

Bob
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