Thats due entirely to the emissions controls keeping too much heat in the engine. Remove the EGR, throttle (early ones), EGR cooler and EGR scoop and you've got a reliable and more powerful engine than the 7.3L. Adding studs makes it even better.
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with all the options over the years, why choose the most plagued version of the international/ford powerplants? If It were to be a question of any ford motor regardless of price, I would choose the 6.4 as the newest and most powerful and all problems from the 6.0 solved, or the older tried and true 7.3.
I would avoid the 6.0 based on my personal experiences with them, but to each his own!
If its regardless of price though, the last version of the duramax before the new emissions on it 07-08?, or if we are really talking about strength and being able to be built up, a 5.9 or 6.7 cummins, also before new emissions.
the big thing on the 7.3 though is that depending on the OPs budget, its a good motor that he can find at a very decent price since it spans a lot of years, even if he were to go all the way back to the 7.3 IDI turbo, which would be super easy to just throw in any vehicle.
He has a ton of options on good V8 diesel truck engines. Regardless of which way he goes, i think we can all agree that the one engine that is horribly unsuited to a vehicle of that size is the 617 MB!
