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POLY V-BELT TENSIONER PULLEY TOOL

21K views 7 replies 3 participants last post by  Nickgsmith1  
#1 ·
Recently had occasion to replace my Serpentine Poly V-Belt on my B180 CDI.
Discovered that with very restricted space to access and lock on to the Tensioner Pulley 15mm nut to slacken off and replace belt I needed a special long spanner. These are available from a German company but with postage cost is prohibitive to purchase from Australia and one only uses such tool very infrequently. I then accessed a U.K. website run by Bert Rowe (Lofty) primarily concerned with the 'A' Series models, and picked up the idea of making your own tool to carry out this job. I purchased a 600mm length of 15mm diameter steel and a 15mm ring spanner very cheaply, cutting the spanner in half and getting it welded locally to the end of the length of steel. I then slid the steel shaft into a plastic sleeves to make it easier on the hands, but plastic tape would do the same job. I will obviously use this tool again at some future date, however it could be useful for any member contemplating replacing the V-Belt on their "A" or "B" series Mercedes and saving some money doing it themselves and also in making the tool themselves.
 

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#4 ·
W245 B CLASS - POLY BELT TENSIONER PULLEY TOOL

Hi, Belt was replaced at 130,000 kilometres. However, found that the belt was okay having been replaced earlier at around 60,000. The Tensioner Pulley Assembly and Clutch Pulley had to be replaced so had the belt replaced at the same time, despite being in good condition. This job was more complicated than I could manage and required the dropping of the engine to replace the assembly etc. Fairly labour intensive job involved around 6 hours work, best handled by mechanic. Hope yours is simpler. Good luck.
 
#6 ·
W245 B CLASS - POLY BELT TENSIONER PULLEY TOOL

Absolutely right and no good attempting oneself unless you can get the vehicle right off the ground allowing good access - up on hoist ideal. If having to replace tensioner pulley assembly then moves into a totally different area when the engine has to be dropped - pretty well impossible for the home mechanic! An expensive job getting it done at local auto shop with 6 hours labour involved apart from cost of assembly and pulley which can be exorbitant unless after market parts purchased from one of the European suppliers - out of the question here in Australia where cost is high.
 
#7 ·
Absolutely right and no good attempting oneself unless you can get the vehicle right off the ground allowing good access - up on hoist ideal. If having to replace tensioner pulley assembly then moves into a totally different area when the engine has to be dropped - pretty well impossible for the home mechanic! An expensive job getting it done at local auto shop with 6 hours labour involved apart from cost of assembly and pulley which can be exorbitant unless after market parts purchased from one of the European suppliers - out of the question here in Australia where cost is high.
what were the signs to replace < tensioner pulley assembly>?
 
#8 ·
W245 B CLASS - POLY BELT TENSIONER PULLEY TOOL

Certainly could not miss the fact that something was wrong - when I pulled up at traffic lights with engine usually idling, it sounded as though the engine had pulled away from its mountings jumping erratically and vibrating. When pulling away from the lights with engine building revs. the vibration and jumping around disappeared and performed normally. Then again when vehicle at stop with engine idling the vibration and jumping around started again. You would certainly know if this happens to your vehicle.