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Drive Belt Idler change. Photo DIY

32K views 25 replies 12 participants last post by  wallyp  
#1 ·
Hi everyone ☺
Today I decided to replace my drive belt idler. It was making rattling noises. Only 20 min it took to replace. Easy DIY job. I included photos as well.

Before you start removing belt, make droving how belt goes around all pulleys, pumps etc.

As you can see in first picture, that is my old and tired drive belt idler. Grease is all over idler and bearing make some noise.

Second picture:
I used ratchet with ev10 trx socked to move pulley up and remove belt.

Third picture:
I used flat screwdriver to remove cap and I used 50trx socket to remove long bolt.

Fourth picture:
New idler installed. As you can see bolt is long and on V8 and V12 engines you may need to remove radiator fan.
When idler installed now you can put new drive belt on. First, put belt around all pulleys and pumps and then use ratchet and ev10trx socket to lift up idler pulley and put belt on.

Fifth picture:
I started engine and everything is working fine, but after few seconds I discovered that this thing makes some kind very weird noise (I thought that belt idler was making). This noise was even before I replaced belt idler. Can anyone please tell me what is this thing (part no.A1122370240) and why this thing makes that rattling noise? And how is possible to get rid off this noise.

I hope that this photo DIY gonna help someone to do some work on they beloved Mercs ☺
 

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#2 ·
That part that you need to replace is called the "air pump". Its not cheap, you can take it out easily and add positive and negative to move the motor to test it. It basically pumps air into your engine when needed. Its very easy to replace, probably ten minutes. Practically all Mercedes-Benz have this air pump in front of the engine.
 
#7 ·
Good call changing it, mine started making noise and before I could replace it, it broke off the bolt. Took me 4 hours to remove all the radiators and header to drill it out and put a new bolt in. My pulley was $390 (list is like 450 I think).


Sent from my Autoguide iPhone app
 
#9 ·
I can say, yes. You dont need to remove radiator fan, but if you have bigger engine you MAY have to, because of limited space.
Go along with diy, its easy. If you need more info ask.
Regards,
Saulius
 
#11 ·
For which engine? The S600 idler was normally threaded...but required removal of the upper hose, draining of the radiator, and removal of the fan to get to it...
 
#15 ·
Wow I just went through this exact failure on my 2006 Sprinter van. The thing has been a pleasure to own and drive since new, and I'd changed the tensioner but not the idlers at 100k. On a long trip up north going 70mph on the highway one of the idlers split in 2, cut the belt in 2 so half was still working but half was shredded. The shredded part acted like a mace in the engine compartment and wrapped around everything, also severed the transmission cooling line to the radiator.

What a nightmare, towed off the highway, needed new viscous fan, belt, idlers, transmission fluid, and lots of cleaning up. Because of all the belt debries flying around my AC compressor died in 2 months and my PS pump died in 3 months after the pulley failure.

The whole front belt drive of my motor is new now, at about a $3k cost. 2 of these incidents happened on long trips and I had to go to an MB dealer once and then an independent MB shop the other time, and one I did myself.

I would say that changing those pulleys is good cheap preventive maintenance at about 100k!

I'll do it on my S Class when I near that mileage.
Todd
 
#16 ·
So sad to hear about your bad pulley.
I would suggest to check pulleys now and again because my other W220L has covered only 67849 miles and idler is so wobbly. Easy and cheap change.
 
#20 ·
My policy is to check the condition of the tensioner pulley and idler pulley anytime that the belt is off for any reason. If they turn smoothly and easily, with just slight lubrication resistance, and show no damage or wear of any kind, I leave them alone.

You might be surprised at how available these items are. My local auto parts stores (Advance, Autozone, O'Rielly, NAPA) all stock them to some extent for the W220 S430. A Dayco idler was about $13...
 
#22 ·
My apologies - I mixed the prices at Advance. They have the idler for $15 to $39, but the Dayco is $38.

Advance Auto Parts: Search Results for belt idler pulley

Their prices on the tensioner are equivalent to those you found. Of course, if you order on-line and pick up thirty minutes later at the store, you can save 15% - 20% most of the time.

It is interesting that they sell one brand (Litens) that has a limited lifetime warranty.
 
#23 ·
Hello I have a 2000 s500 my serpentine belt broke at 160k I've owned for about a year so dont know what has been done maintenance wise beside changing fluids and brakes. I'm trying diy .I've found the idler pulley sounds like a rollerblade and the tensioner pulley is hard I couldn't spin at all. I assume this isn't normal but I haven't seen anything yet to confirm .can anyone please help ..thanks