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Old 04-14-2007, 11:20 AM   #1 (permalink)
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Vehicle: '01 E55 AMG
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MB Transmission 722.6 & 722.9 oil change from MB Service

New M-B bulletin, re: 722.6 & 722.9

In march of 2003, M-B released a bulletin, advising a one-time-only transmission fluid change @ 40 k miles.
This is to remove any particles that may have accumulated during break-in.
At the same time it is also advised to change the fluid on the 4-matic transfer case?
If anybody would like to read the bulletin ( it's all in german ), here it is:

****************************************
German to English Translation:

Circular PW NR. 44/05 NFZ NR. 20/05 24.03.2005 to all Mercedes
Benz partners

Introduction of the transmission oil changing with automatic
transmissions 722,6 and 722,9, as well as with the transfer case of
the 4MATIC-Typen 203/211/220 uniquely with 60.000 km.

Ladies and Gentlemen

A substantial criterion for the customer satisfaction with
automatic transmissions is the switching quality. This not only in the
newer status of the transmission, but constantly over the entire
Lifecycle.

After the introduction of the optimized lamella package in the
transducer bypass clutch (increase of the number of grooves on 72 to
02/2004) to the long-term stabilization of the switching quality, as
well as, the oil change represents a further step to the conversion of
the NAG1 to the oil used with the NAG2 for switching quality
optimization, in order to hold the switching quality also with high
run performances on a high level. In the oil stored particle is
removed by the unique oil change, whose entry takes place to a large
extent into the first 40'000 km and it can have impairments of the
comfort of the switching quality why a unique (and not in turn) oil
change was determined.

For this the again developed transmission oil ATF3353 (AO019894503)
makes an additional contribution that we fill in automatic
transmission 722,9 since serienanlauf, with these automatic
transmissions from house. In the transfer case of the 4MATIC-Typen
203/211/220 the oil 001,989 2303 is used, in order to likewise hold
the comfort self-shadows of the 4MATIC-Systems high level with the
change.

Deviating of it a transmission oil changing with the oil FOX ATF 28
(AOO19894603), developed particularly for it, is to be executed
starting from introduction with the transmission 722,8 (Autotronic,
type 169) all 60,000 km.

For vehicles with ASSYST the service position was already taken up to
the maintenance scopes. We will extend the service pages by the note
starting from FIN XXXXXXXXX, are evident starting from WIS update
03,05 the corrected service pages. For vehicles with ASSYST plus is
caused the service position to the service page automatically by the
maintenance computer. The modification of the data records necessary
for it is only possible starting from data record release 09,2005.
******************************
HERE IS SOMEONES FIND WHEN THEY CHANGED THE OIL IN THEIR MB 722.6 TRANS:

What I Found Inside My 722.6 Gearbox
I changed the oil and filter on my Jan 1997 C-180 5 speed electronic gearbox at the weekend and as expected the filter which fits between the sump and the bottom of the box had never been changed before. It was date stamped 8/96. Before my time with the car MB had changed the oil but clearly couldn't be bothered to drop the sump!
When the sump is dropped (be careful doing this as there is around a half litre in the sump even after removing the plug) there is a date of manufacture inside the box. Mine was made in November 96 and is number 211811. I had read that on these early 722.6 boxes one of the main bearings was bronze and can start to break up however taking the filter apart (its a small flat type nothing like an oil filter) and using a loupe I couldn't find any silver or bronze particles. In fact, despite being 8 years old and have 100000 miles it was like new. There was no sludge at the bottom of the pan only a small amount of black particles from the clutch plates.
Interestingly the filter is perhaps not designed to collect the material from the clutch pack which is what must turn the oil red to dark brown but only any metal particles. If the filter was of finer gauge I think it would get blocked with the clutch particles at higher mileage as the filter is so small.
I can see why ZF and Mercedes who make electronic boxes say these boxes are filled for life because they don't have the small passage ways that hydraulic boxes do so a calculation must have been done that the synthetic oil will still have enough lubrication properties right up until the clutch friction material wears out and a recon box is needed.See http://auto.howstuffworks.com/automa...ansmission.htm for a detailed explanation of how automatic gearboxes and torque convertors function). However even though the oil was good in my box I did notice an improvement with new oil which rather undermines what Mercedes say. A slight further improvement occurs if you reset the adaptive memory of the boxes ECU by disconnecting the car battery.
By doing a bit of digging on the internet I'm sure the special MB gearoil is in fact Esso ATF LT 71141. This a special synthetic oil made for electronic boxes and is used by ZF in BMW's etc.The spec is the same.
One last thing reading these forums and the American versions, one might imagine MB boxes go wrong more than other makes.NOT TRUE, I looked at the claim figures on the warrantydirect site(possibly warrantywise I can't remember) and in any one year of those people making claims only 3% of those claims where for gearbox problems. In other words less than 1% of boxes of those insured needed work. Given that things like errant MAF readings can give erratic gearchanging, back street garages using wrong dextron II which gives bad changes and boy racer trashing the true figure is probably even smaller for properly used and cared for boxes. The Lexus failure rate was also around 3 %.. No one makes a better automatic box than Mercede
**************************************
Chech this out! http://auto.howstuffworks.com/automa...ansmission.htm
http://static.howstuffworks.com/gif/...sion-model.jpg

Hope you enjoy
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2001 E55 Brilliant Silver
www.pedenent.com

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Old 04-14-2007, 11:21 AM   #2 (permalink)
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Post 2- 722.6 Info

lled for life?
The 722.6 Automatic Transmission uses a special oil and is said to be filled for life. The oil can only be purchased through the Mercedes-Benz dealer using part number 001-989-21-03-10. A 722.6 holds about 9.3 liters and the fluid is sold by the liter. Checking the fluid is accomplished by breaking off the red locking seal located at the dip stick. the lock is replaced after the oil is checked. Use part number 140-991-00-55 for a new lock. There is no dip stick to check the ATF. You need a special tool to check the fluid on all 722.6 transmissions, part number 140-589-15-21-00. The oil level is a critical factor in transmission shifting. See Service Information 27A95105 for details. When you refill, or check thetransmission fluid level make sure that you check the level with the special tool and at the correct temperature. The latest information from Germany is that we should fill the oil to the MAX line. Not overfilled, just maxed out. This is said to improve shift quality. At normal level it is possible for the oil to form air bubbles. The increased level helps to minimize this. You might want to remember to try this on customer complaints involving shift quality before you replace any component. Along with setting the adaptation you would be surprised to see how much of an improvement you will see.

The Automatic Transmission fluid is said to be filled for life. We never specified who's life. (Yes, they actually wrote that in this!-DG) The transmission control module contains a program that keeps a running count of the "calculated" cndition of the ATF oil. (Note from Gilly-I believe this was deleted from the modules right around 2001-2002, not there anymore-DG) The factors that affect the oil are time and temperature. The counter is incremented with engine running time and incremented greater with higher ATF temperatures. The Hand-Held Tester (now SDS-DG) displays a numerical value that represents the value of the calculation. At some given point in time Germany will tell us (still waiting, evidently-DG) which number means its time to change the oil. For now there is no service interval for the ATF oil. If you replace a transmission you should re-set the counter back to zero to account for the new oil. If you are doing internal work and you are replacing the oil you should also re-set the counter. It is acceptable to drain the oil out into a clean container and reuse it, provided it was collected using the MB filter funnel. Remember to flush the converter and kines before installing the new transmission. You should also replace the converter if the transmission was HEAVILY contaminated with metal. Make sure you return the converter with the transmission to warranty. Fine metal particles in the bottom of the pan are allowed. (I think what they mean here is that fine metal particles are considered an "acceptable" condition, do NOT replace transmission, as you will see if you read onG)

The Color of Money:

We have been conditioned to judge the quality of the transmission fluid based solely on it's color and smell. We have no way of judging the frictional quality. The rules have changed. (didn't Iaccoca say that too?-DG) The bright red color that we are all used to seeing may not be what you see when you look at the ATF in a 722.6. The reasons that the oil looks differently are as follows:

1) The oil may appear dark red due to the graphite material that the friction discs contain. This does not change the characteristics of the oil. Do not change the oil or transmission if the oil appears dark red or even if it has a yellowish tint to it. The color will change with time and temperature. As of 10/97, the manufacturer of the oil has agreed to put more red particles in the oil.

2) If a copper color is seen in the oil pan the bushings of the front or rear planetary gear set may be in the process of wearing out. Inspect the bushings and if they are defective replace the complete transmission. If they are not defective, then the transmission is repairable.

3) If a silver color is present in the oil it may be a clutch and steels moving up and down on the hub as they are being applied. This is normal! Use your best judgement here. If the particles are fine they should not cause problems as they will be trapped in the filter. The fluid could be drained, including the torque converter, and the lines flushed and the valve body should be disassembled and cleaned, replace the filter of course. This usually takes care of the problem. If you take the time to inspect and clean each slide valve for ease of movement and base position you will have a better valve body than a new one from spare parts. In more severe cases where the particles are large, then something is in the process of self destruction and the transmission should be either replaced or repaired. Don't forget to check the electrical solenoid valves. Shine a light through the top of it and see if it "leaks". If you drop the transmission oil pan (I think they mean "remove the pan"-DG) and you find yourself feeling like a miner panning for silver, or knee deep in a graphite colored mud, then it's time for a new transmission. You may have noticed that the new pans are painted black on the inside. The metal particles show up better against a black background as opposed to the previous unpainted silver pan. You must get used to seeing some metal in the bottom of the the pan, with this transmission this is normal.

4) Smell the oil. You know by now what burnt oil smells like. If it looks burnt, and it smells burnt, then its burnt.

Example: Try looking at the adaptation values for K3. If the numbers are high, then you have a K3 problem. If the customer is complaining about shift quality going in and out of third gear, repair K3.

5) Make sure you understand the complaint before you disassemble the transmission. Use the HHT (SDS now-DG) adaptation screen values along with the shift application chart to see which shift members are applied during your customer complaint so you will know where to concentrate your efforts when you disassemble. Remember to disassemble the transmission like a surgeon, you need to observe the condition of seals, rings, c-clips and shims as well as being aware of the potential for missing parts.

Repair or Replace:

Use the transmission oil pan as an indicator when deciding to repair or replace the 722.6 transmission.

The following pictures (sorry folks, I'm transcribing the written part only, no pictures-DG) are for reference as to which transmissions should be replaced and which should be repaired.

(picture shows a black pan with some small "dots" here and there-DG) This is a normal oil pan for a 722.6. The fine particles are normal. Do not replace this transmission.

(can't tell what's "wrong" with this picture-DG) The brass colored particles may be a sign of a bushing problem. This transmission may be repaired.

(can't tell by the next picture either what the problem is supposed to be, rotten copies!-DG) The metallic sludge indicates that there is a major mechanical problem. This transmission would probably cost more to repair than to replace.

(This picture you can see obvious copious amounts of metal shavings, a pretty good coating of it-DG) This picture also indicates internal damage has been done. This transmission would be replaced (as well as the TC and flushing lines and cooler, etc-DG).(quote)

This was taken from www.mercedesshop.com & is worth reading.
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Old 04-14-2007, 11:23 AM   #3 (permalink)
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Here is the whole DIY

http://www.mercedesshop.com/Wikka/Trans7226Fluid
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Old 04-18-2007, 07:47 PM   #4 (permalink)
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Fantastic post, great information!!
Side note to all AMGers Dawsons post is worth printing, keep it with your oil log.
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Old 04-28-2007, 11:04 AM   #5 (permalink)
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Hi, I own a 1999 C230 Kompressor Sport, I have a gearbox oil leak (I think) there is a little wet oil around the gearbox sump, also the car was not pulling away from the lights as it should, when I stopped and put in park, wait on lights, then into D , and it was like the clutch was slipping, loads of revs and not moving very fast, as soon as you switch off and start again, everything is fine

So I put 1 litre of Mercedes ATF down the dipstick for the box, everything looked ok, went onto the motorway drove for 5 miles and smoke was belching from the car and there is oil all over the underneath of the car. (oh no)

car is driving fine, oil is everywhere underneath, can someone please help me, Im a mechanic but this is my first Mercedes so not very knowledgable about mercs.
is there a blow off valve that it may come from? or do you think I have did any damage to the box??

car is driving fine.

its just not my week

Stirzo
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Old 04-28-2007, 03:33 PM   #6 (permalink)
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Order a new pan gasket, filter and some MB ATF like 4 Liters. There is a round O-ring sealing a device? on the passenger side of trans near front that maybe thats the leak? You need to clean and find leak!

First put your MB up on jack stands or lift and use brake clean to spray down and clean your trans then turn on your car and look where the oil is comming from, then buy the parts and fix the problem. I would use a trans tool to check oil and make sure your not over full! Do this right away so you don't have more trans problems.

Quote:
Originally Posted by stirzo
Hi, I own a 1999 C230 Kompressor Sport, I have a gearbox oil leak (I think) there is a little wet oil around the gearbox sump, also the car was not pulling away from the lights as it should, when I stopped and put in park, wait on lights, then into D , and it was like the clutch was slipping, loads of revs and not moving very fast, as soon as you switch off and start again, everything is fine

So I put 1 litre of Mercedes ATF down the dipstick for the box, everything looked ok, went onto the motorway drove for 5 miles and smoke was belching from the car and there is oil all over the underneath of the car. (oh no)

car is driving fine, oil is everywhere underneath, can someone please help me, Im a mechanic but this is my first Mercedes so not very knowledgable about mercs.
is there a blow off valve that it may come from? or do you think I have did any damage to the box??

car is driving fine.

its just not my week

Stirzo
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Old 04-28-2007, 03:44 PM   #7 (permalink)
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So all E55ers, I changed my trans oil, filter and gasket today. Very easy to do! Our cars do not have a TQ converter plug (Sealed for life) So I only drained 3.5 QTs and will drain oil out again in 20,000 miles to help keep it cleaner.

I think all you guys need to do this my car just turned 40,000 miles and the fluid looks red, yellow and is darker then what I put back in. The new oil is bright red with no yellow color. The pan was very clean, but waiting till 70,000 plus is not a good thing when we can't drain all the oil out only 3.5 Liters. So if your brown oil at 70,000 only mixes with 3.5 and remember theirs 9.9 liters total it's not going to be good, unless you keep changing the oil until it looks clean. Till the next mod or update have fun.
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Old 04-28-2007, 08:53 PM   #8 (permalink)
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Thanks for the great post Dawson! btw, when my indy shop did my AT fluid service they managed to drain atleast 6 Qts of fluid.

Take care & enjoy smooth shifting ride,
JOE55
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Old 04-29-2007, 11:44 AM   #9 (permalink)
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Quote:
Originally Posted by JOE55
Thanks for the great post Dawson! btw, when my indy shop did my AT fluid service they managed to drain atleast 6 Qts of fluid.

Take care & enjoy smooth shifting ride,
JOE55
Thanks Joe, Yea I was going to drop the cooling lines going to Rad water cooling system, but did not want to take the risk of cracking them and not having parts to fix it, so I will just drop pan drain bolt in 20,000 miles.
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Old 04-30-2007, 02:00 AM   #10 (permalink)
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FYI: The trannies did have a torque converter plug until around '99.
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