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Old 07-03-2009, 05:35 PM   #1 (permalink)
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DIY: Front Flex Disk replacement (pictures)

Front Flex replacement.
I've done it today. Replaced front flex disk and transmission mount as well.
Parts#
- Flex Disk: 1704100115
- Transmission mount: 2202400218
Tools:
Sockets: Torx T60, HEX10mm, 13mm, 16mm, 19mm
Open wrench 19mm.

TorxT60 and Hex10mm - for Lemforder flex disk only. Original disk was mounted with 19mm bolts.



Process in pictures.


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Old 07-03-2009, 06:20 PM   #2 (permalink)
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Good job Bansai!

What did the original flex disc look like? Any cracks or indication of wear?

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Old 07-03-2009, 06:36 PM   #3 (permalink)
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Thanks Franasia!
Sorry. This is little bit big picture. I just would like to show the cracks around mounted holes clearly. Unfortunately, you can see those cracks only if you''ll remove the disk.

Last edited by Bansai; 07-03-2009 at 06:42 PM.
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Old 07-03-2009, 07:00 PM   #4 (permalink)
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Is there no more loosening of the big driveshaft nut (41mm or so) so the shaft can slide back like on earlier models?
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Old 07-03-2009, 07:19 PM   #5 (permalink)
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Quote:
Originally Posted by Hirnbeiss View Post
Is there no more loosening of the big driveshaft nut (41mm or so) so the shaft can slide back like on earlier models?
No. I was also surprised that WIS didn't mention about this big nut. I expected to see it there, and even removed the heat shield and... I didn't find the nut there...
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Old 07-03-2009, 07:20 PM   #6 (permalink)
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Sure looks like removing the mount makes the job much easier.
I did it the hard way, but still finished under 1 hr in my mud pit.
What was the mileage? The disk doesn't look too bad, but sure it is good precaution against getting stranded on a desert.
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Old 07-03-2009, 07:27 PM   #7 (permalink)
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Another inspiring DIY. Great job.
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Old 07-03-2009, 07:27 PM   #8 (permalink)
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bansai, what symptoms did you have prior to changing the front flex disc? mine looks ok from visual inspection, but i'm past 160k miles. should i change it sometime in the near future?
what about the rear one?

Last edited by tirona; 07-03-2009 at 07:30 PM.
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Old 07-03-2009, 07:29 PM   #9 (permalink)
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It was original disk and mount. The car has 158.000+ miles on odometer.
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Old 07-03-2009, 07:39 PM   #10 (permalink)
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Quote:
Originally Posted by tirona View Post
bansai, what symptoms did you have prior to changing the front flex disc? mine looks ok from visual inspection, but i'm past 160k miles. should i change it sometime in the near future?
Very first symptom was lower gears switching. Transmission started switching lower gears little bit harder then usually. I filled small impact in the switching moment. Another issue came a couple of weeks ago. Center console area had small vibration after 60mph. I bought new tires three weeks ago. You know what I thought first... I brought car in the shop and rebalanced rear wheels. But It didn't fix vibration issue.
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