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722.6 Pressure regulator spring replacement

126K views 69 replies 32 participants last post by  tcouch  
#1 ·
I just performed transmission service on my ’97 E420 (fluid, filter and electrical connector). In addition to these, I addressed the issue of the transmission slipping during shifts, as discussed here http://www.benzworld.org/forums/w210-e-class/1238434-722-6-transmission-rpm-sensor-problem.html .
I was having the same issue as the other members in that thread, so I replaced the solenoid pressure regulator valve spring in the valve body as noted by Movada in his post (thank you for that excellent information).

I found my spring broken into 2 pieces as shown in the picture.

So far, the transmission seems to shift perfectly, but it’s too soon to say definitively that the slipping issue is fixed, since the slippage was intermittent.

Replacement procedure:
On the side of the valve body, passenger side, there are 2 rectangular steel plates that retain springs in the valve body. The rearmost plate is fastened by 12 torx screws. Under this plate are 4 springs, 2 which are visible and 2 which are covered by caps. The spring closest to the front and the spring closest to the rear are visible. The 2 springs between these are covered by caps. The spring in question is the spring under a cap that’s closest to the rear. In other words, of the 4 springs, it’s the 2nd from the rear, and is covered by a cap.

Remove the cap, and the spring. If the spring is broken, make sure both pieces are removed. Replace the spring with Sonnax part number 68942-01, then reinstall the cap and the retaining plate. Note: in the thread referenced above, it states that this part # is applicable to ’99 and earlier 722.6 transmissions only.


If we continue to hear about failures of this spring, it may make sense to start changing it out as preventive maintenance when doing the normal transmission service in 722.6 transmissions.
 

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#2 ·
Thank you, JRS, for the excellent details and pictures.

Do you know if the 4 springs you referenced are the same? The place sells the Sonnax spring lists only this spring for the 722.6 transmission. I am think it might be worth it to replace all 4 in the next fluid change for my 1997 E320.

Thanks again.
 
#4 · (Edited)
OK, thanks. So they are different.

This is the 4th success story I have heard about this spring fixing the 2 -> 3 and 3 -> 4 slipping. There is another thread and the member attached a scan of the instruction sheet that comes with the spring.

For the last 3 years or so, the transmission in my 1997 E320 has a slight intermittent slipping going from 3 -> 2 (just before stopping). There have been reports on mercedesshop as well. I have not checked any of the springs and a fluid change (3 years ago) did not change anything. It is not a big deal as it is very slight and does not happen often.

The cause of this by Mercedes in a TSB is the transmission control unit but mine was replaced under warranty. I hope it is something similiar like your spring because I am not going to replace the TCU just for this.
 
#5 ·
I would like to thank you for your detail information on spring replacement. Loubapache led me to you for my shifting issue. It cetainly helped me to access the spring and for the replacement. Like you mentioned, It must be a item to check with tranny service for maintenance.

Cheers,:thumbsup:
 
#15 ·
if dealer doesn't have one in stock, they can do expedited shipping and can get it next day, i think it's only $8 extra for the expedited shipping. i bought one few days ago just to have it in case i will need to replace it in the future. the dealer quoted me $4, and said it would take 2-3 days to get there, or for $8 more would be there the next day.
 
#20 ·
Bansai: Yours should have the updated valve body, bearing, etc, so you do not need to worry about this. You should not have the drain plug for the TC, right?

You are right that EPC does not list these small parts so dealer parts people have no idea. However, some transmission repair folks have give out a few numbers.
 
#23 ·
Thanks! This worked on my car(1997E420-173Kmiles). The Sonnax spring comes with good instructions.

Dealer wanted 8K for new tranny, local mechanic wanted 4K for rebuild. Both places said that my tranny was for sure broken and needed to be replaced!!! I fixed it for $100. New Sonnax spring, pan gasket, tranny filter and 4 quarts of tranny fluid. Took about 3 hours to fix. The job is messy, so have a plastic pan to catch all the fluid that leaks out when you crack loose the pan bolts. The small screws that hold the pan on are torx/star key style, so are the small bolts on the inside plate. On a scale from 1 to 10, this job is about a 3. Changing your oil is about a 2 in my opinion.

The tranny shifts correctly and does not slip at all.

This site rocks:bowdown:!!
 
#24 ·
Great Forum, i was hoping someone could help me, i have a2000 clk430, build date 12/99, and i seem to be having this problem of the tranny sliping into 3rd. Since sonnax indicates 99 and earlier, i was wondering if someone could verify this relates to my tranny before taking it apart, i am mechanically inclined but dont want to open up the tranny for something unnecessary since i dont want to change the atf yet either (low miles)
 
#25 ·
As far as I know, if your tranny is 722.6 then you don't take whole tranny apart..you just lift up the car and open up the valve body case to replace spring which causing your tranny slips. Buy sonnax spring to replace broken spring and reuse your filter or oil to fill back. It only takes about half an hour job to complete and you don't waste anything more than time and less than 5 bucks of part..
 
#26 ·
thanks for the speedy reply, sorry about being vague but i was asking if I'm in the same position as Bansai with the 2000 model with updated valve body, because i am having the same slipping as described with this spring problem but i am wondering if it even pertains to me. Sonnax website indicates 1999 and later models only for this valve body but mine is 12/99 build date. thanks
 
#27 ·
Hi everyone :)

I have been reading lots of posts about 722.6 gearbox issues for a week now and i decided to ask some questions.
I replaced ATF and filter this summer. Shifts up and down was fine but after few miles got rough again.
My 2000 S320 that moment when it shifts up it seems that something is pushing whole car forwards and when it shifts down it sounds that someone hitting gearbox with hummer.:( I guess that i need to replace that pressure spring. Atf level is ok.
I haven't checked 13 pin plastic connector for leaks yet, but i will do that soon.
My question would be.
- What would be easiest way replacing pressure spring and 13 pin connector. Should i remove whole conductor plate and then change pressure spring and 13 pin connector, or just drop pan, undo bolts, replace spring, put everything back and replace 13 pin connector.
I will go for replacement any way. It is not expensive and it's only my time.

Any help appreciated.
Regards Saulius
 
#28 ·
Updated valve body in 1997 Tranny?

I have noticed some odd shifting on the car lately - seems like slipping in 3,4 and on the freeway noticable "bump" if coast (take foot off gas) then push on the gas. So thought - ahh - spring - lets change it.

Got the spring (actually ordered 2 since it's a $4 part) fluid (running amsoil..) and found this: rear passenger plate - 9 screws and the spring is approx 3" long and in tact (expecting 12 screws, 2" spring).

My tranny serial matches the build invoice for the car (Dec 1996), I have the TC drain, yet seems like updated valve body ( from the Sonnax install note for 68942-01:
"Note: Fits '99 & earlier 722.6 units
with 2 valves in the control pressure
regulator bore. Will not fit later units
with single valve line-up and 3.10”
long spring, body casting
#R1402773801"

1. Can my older tranny have an updated valve body?
2. What else can I look at for slipping?

thanks
 
#29 ·
I don't know about the slipping but I know about the bump/ thump.
To retifie it I did it all, changed:
engine mounts,
gearbox mounts,
propshaft central bearing,
prop donuts check,
the gear box spring,
and after all this it was actually the rear sub-frames front bushes gone...
then I replaced them too.
Olivier
 
#32 ·
I have a later-delivery 722.6 (March of 2000). I have problems when the trans. is cold, shifting from 2 to 3. When I say cold, I mean at outside temperature; I live in San Diego and the temp never goes lower than 45 or 50F at night in the winter... but any day of the year, it shifts hard if the trans. hasn't come up to temp.

Would this spring rectify this issue?
 
#33 ·
I have a later-delivery 722.6 (March of 2000). I have problems when the trans. is cold, shifting from 2 to 3. When I say cold, I mean at outside temperature; I live in San Diego and the temp never goes lower than 45 or 50F at night in the winter... but any day of the year, it shifts hard if the trans. hasn't come up to temp.

Would this spring rectify this issue?