O2 sensor replacement for M119 engine
My son and I took a shot at replacing O2 sensors on our E420, which has the M119 V8 and limited engine compartment space.
Parts and tools
Bosh OE sensors from AutohausAZ (about $90 each - 4 required, 3 different types based on location)
22mm open end wrench (Sears - $14)
13 mm socket and 13mm wrench
penetrating oil
rubber mallet
Duct tape
Troublelight
Jackstands
Hydraulic Jack
Sequence
Wait 1 hr after parking the car for the CATs and exhaust to cool off.
Safely jack and secure front end of car
Rear O2 sensors are easily accessed underside of car, mid compartment
Slide in from the side of the car for best position
Sensors are perpendicular and horizontal pointing outwards on exhaust banks.
Apply penetrating oil and wait 15 minutes
Remove electrical connection
Place box end of wrench over sensor and remove (use mallet if needed)
Both rear sensors are the same part number.
Replace w/new sensor, careful not to touch or markup sensor tip (anti-sieze lubricant is already on the new sensor)
Tighten securely
Reinsert signal plugs (only goes in one way)
Front O2 sensors are very difficult to reach, and can only be removed from the underside of the car for the M119 engine in a W210 body. (Front ri
Passenger front side has a unique part number)
Slide in from front of the car for best position.
Follow right exhaust bank, upstream of CAT, sensor points up and back next to the starter motor.
Apply penetrating oil and wait 15 minutes (meanwhile, get familiar with how to get both hands up on sensor blindly)
Using the open end of the wrench, insert over sensor as parallel with the CAT as possible, and loosen. (not easy, this requires good hand strength)
Remove sensor
Duct tape the new sensor plug (wire) to the old sensor body (wire)
Have an assistant gently pull up old/new wire wire while guiding past heat sheilds.
Have assistant remove old plug and reinstall new plug.
Twist the new sensor 8 full rotations counterclockwise
Remove new sensor protective cover and thread into place (blind fit) and now the need for pre-twisting the new sensor wire become evident.
Use wrench to tighten.
Take a break or a beer, you will be tired at this point.
Driver's side front additional instructions:
This o2 sensor also has unique part number
There is a heat shield over the steering knuckle that needs to be removed to provide access for your hands. Use 13 mm wrench and socket combo. The cage assembly is light aluminum, with the 2 halfs held together at the top with 2 foldling metal interlocking tabs.
(Full disclosure, I did not have the finger strength to break the torque on the last sensor. Also tried to insert a special o2 sensor socket, there was not enough room to apply. Since I am a stubborn SOG, am looking for a longer wrench or some other mechanical advantage and will retry later. It can be done without having to drop the exhaust pipe. More to follow)
Prior to dropping the car to the ground, start the engine to ensure that it does not rough idle. (Open garage door)
Merry Christmas and Happy New Year to all.