» Site Navigation
» Other Sites
Google Links

» Log in
User Name:

Password:

Not a member yet?
Register Now!
» Wheel & Tire Center

Sponsors


Go Back   Benzworld.org - Mercedes Benz Discussion Forum > Mercedes-Benz Sedan Forums > W210 E-Class
Register Home Forum Photo Gallery Active Topics Blogs Search Today's Posts Mark Forums Read


       
Reply
 
LinkBack Thread Tools Display Modes
Old 12-04-2007, 11:31 AM   #1 (permalink)
BenzWorld Elite
 
gregs210's Avatar
 
Date registered: Mar 2005
Vehicle: '01-E320 & 02-ST2
Location: Adrift on an island...
Posts: 6,694
Duovalve Removal and cleaning

Hey, folks.

Since the directions to R&R and clean the duovalve are spread throughout a few threads across this forum I thought it would be useful to put them in one single post that we could sticky for the DIY thread.

Credits to: wood'sbenz, raymond- and netdvn for the following information:

Before starting, here are a few tips:

- BE SURE not to break off the small wiring attached to the gadget.
- BE SURE to pack towels beneath the duovalve to soak up spillage
- BE SURE not to drop screws or parts when removing and installing

The duovalve is located on passenger's side in the engine compartment. It is easy to spot as it has two small cylindrical aluminum cylinders. There are 5 torx (I think t-10) screws holding it together. With the car COLD, remove these torx screw (use a magnetic drive so as not to lose a screw). Leave the electrical connection alone. Once the screws are removed, gently remove the aluminum cap of the duovalve - pulling straight up - you may need to use a thin/flexible putty knife to GENTLY loosen it at first.

(When reinstalling, the two small screws in back side are tight clearance so you can use painter's tape and poke a hole for the screw. Before it's fully tight, tug on the tape and rip it out.)

After you remove the aluminum cap, you'll see two plungers in the lower portion of the valve. Gently remove the plungers, dry and clean them with a clean rag - you can use carb cleaner if they're really funky. Once cleaned, lubricate the lower portion of the plungers with some Vaseline and put everything back together.

(Greg's note re: lube... I haven't done this but I think that plumber's silicone grease would be more effective for lubing the plungers, not petroleum based, thinner so it's less likely to impede actuation of these little things, lasts longer, etc.)

netdvn's pics from the longest AC thread in this forum are seen below. Note that in this case he cleaned the duovalve with it installed in the car. If you're going to do the DIY fix from gt4rcdude then it's probably easier to remove the duovalve (personally I think I would remove it to clean it, less likely to drop things, etc.).


.

.

.
.
.

Thanks again to all who contribute to this forum, it helps so many.

Take care and enjoy the ride,
Greg
__________________
When you learn from your own mistakes, that's experience.
When you learn from the mistakes of others, that's wisdom.
When you fail to learn from any mistakes, that's government.
gregs210 is offline   Reply With Quote
Sponsored Links
Advertisement
 
Old 01-26-2008, 03:12 PM   #2 (permalink)
BenzWorld Member
 
Date registered: Jan 2008
Vehicle: W210 1996 E320 Exterior Smoked Silver, Interior Mushroom
Location: DFW
Posts: 145
My duovalve looks different, where do I lube the plungers, the section inside the springs? Thanks!



__________________
W210 1996 E320 Exterior Smoked Silver, Interior Mushroom.
133.5 K miles as of April/08.

Last edited by texholdem : 01-27-2008 at 12:36 PM.
texholdem is offline   Reply With Quote
Old 01-29-2008, 08:54 AM   #3 (permalink)
BenzWorld Member
 
Date registered: Jan 2008
Vehicle: W210 1996 E320 Exterior Smoked Silver, Interior Mushroom
Location: DFW
Posts: 145
Anyone can give answer to the question where to lube the plungers of 1996 E320 duovalve, the cone, the shaft or the spring? Thanks!

texholdem is offline   Reply With Quote
Old 04-26-2008, 11:44 PM   #4 (permalink)
BenzWorld Junior Member
 
danboy's Avatar
 
Date registered: Apr 2008
Vehicle: 91 560SEL(RIP),98 E320matic 230k baby!,98 C230,93 500Ehurt,Rover crawler,97 Vulcan,01 R1,02suzukiTLR
Location: Brooklyn
Posts: 48
Post

I managed to do mine today at work. After listening to everyone else I was so careful and knew what to expect I did not loose anything and I did not have to cover the body cracks and crevices. I did however draw blood from my thumb trying to unplug the connector, boy your fingers have to be tiny to reach down in there. After 30 minutes of trying and nursing my injury I then realized that the connector does not have to be unplugged. Here are some pics for future reference so folks can see different views of what it looks like and how the electrical connector does not have to be unplugged.
Attached Images
File Type: jpg P1010141.jpg (76.3 KB, 36 views)
File Type: jpg P1010140.jpg (44.6 KB, 17 views)
File Type: jpg P1010139.jpg (81.2 KB, 19 views)
File Type: jpg P1010138.jpg (48.3 KB, 18 views)
danboy is offline   Reply With Quote
Old 04-27-2008, 07:09 AM   #5 (permalink)
BenzWorld Senior Member
 
E-Class Owner's Avatar
 
Date registered: May 2007
Vehicle: 1997 Mercedes Benz E420
Location: San Francisco Bay Area
Posts: 591
Hey, danboy...

You might want to check on the type of coolant in your car... The pic looks shows the looking pretty "greenish" and the correct coolant has a golden/amber hue.

JR
E-Class Owner is offline   Reply With Quote
Old 07-02-2008, 07:18 PM   #6 (permalink)
Moderator
 
Date registered: Nov 2005
Vehicle: 1996 210.020
Location: St. Louis Metro Area
Posts: 1,768
There is only one duovalve, and it regulates engine coolant flow through the heater cores.

Set the temperature control to "LO" on both sides and turn off the AC compressor by pressing the EC button and turn the fan on low. Then measure the air temperature at the dash vents on each side.

Under these conditions, if one side is hotter than the other, the problem lies in the duovalve or the pushbutton unit.
Matt L is offline   Reply With Quote
Old 07-05-2008, 10:21 AM   #7 (permalink)
BenzWorld Member
 
squirrelonfire's Avatar
 
Date registered: May 2008
Vehicle: 1998 Mercedes E320
Location: Atlanta, GA
Posts: 58
Send a message via AIM to squirrelonfire Send a message via MSN to squirrelonfire Send a message via Yahoo to squirrelonfire
Ok so I cleaned the duovalve, but I'm still getting error code
B1226
B1231
I haven't checked the diverter flap because I don't know where it is. Plus could someone tell me where is the "firewall."
squirrelonfire is offline   Reply With Quote
Old 07-05-2008, 02:18 PM   #8 (permalink)
BenzWorld Elite
 
ohlord's Avatar
 
Date registered: May 2007
Vehicle: 99 e320 wagon,bmw,vw,mgb,mg midget,subaru wagon
Location: North of Seattle
Posts: 3,042
Did you

run How to Diagnose Air Conditioning Malfunctions | EclassBenz.com
write down the values and errors and clear the errors?
firewall is the bulkhead that separates the engine bay from the passenger compartment.
ohlord
ohlord is online now   Reply With Quote
Old 07-05-2008, 03:50 PM   #9 (permalink)
BenzWorld Member
 
squirrelonfire's Avatar
 
Date registered: May 2008
Vehicle: 1998 Mercedes E320
Location: Atlanta, GA
Posts: 58
Send a message via AIM to squirrelonfire Send a message via MSN to squirrelonfire Send a message via Yahoo to squirrelonfire
Well, after cleaning the duovalve, the air still doesn't come out from the right vent as strong and it does from the left vent. Do you think this is an indication of the blower regulator malfunction?
squirrelonfire is offline   Reply With Quote
Old 07-05-2008, 04:34 PM   #10 (permalink)
BenzWorld Elite
 
ohlord's Avatar
 
Date registered: May 2007
Vehicle: 99 e320 wagon,bmw,vw,mgb,mg midget,subaru wagon
Location: North of Seattle
Posts: 3,042
Duo-valve would be indicated when temps

were far apart.Air flow could be a stuck flap.Check your pse.
ohlord
ohlord is online now   Reply With Quote
Sponsored Links
Advertisement
 
Reply

  Benzworld.org - Mercedes Benz Discussion Forum > Mercedes-Benz Sedan Forums > W210 E-Class


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On
Forum Jump

Similar Threads
Topic Author Forum Replies Last Post
I need your help on duovalve jansa W210 E-Class 2 06-21-2007 07:23 PM
MAS Removal and Cleaning Fallbangskid W210 E50 AMG, E55 AMG 5 04-09-2007 09:28 PM
A/C & duovalve sokoloff W210 E-Class 1 09-29-2005 06:24 AM
Headlight lens cleaning/removal Guest (MBNZ) W210 E-Class 2 02-23-2002 01:30 PM
Cleaning WSA 2000 a breeze, quick removal, just used wet towel, and supplied cloth, cleanasawhistle Jason Y R170 SLK Class 0 06-13-2001 06:28 AM

Powered by vBadvanced CMPS v3.0 RC2

All times are GMT -7. The time now is 05:59 PM.



Search Engine Friendly URLs by vBSEO 3.2.0