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Old 12-31-2008, 06:56 PM   #1 (permalink)
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Date registered: Nov 2007
Vehicle: '02 ML320
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Useful W163 documents

Every member should feel free to post important documents to this thread.

I am posting Recall Campaigns for W163. This should at least help the new ML buyers.

Please do not post discussions here.

Thanks!
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Old 12-31-2008, 07:07 PM   #2 (permalink)
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All US Vehicles Engine Oil Recommendations

Factory Approved Engine Oils for All Vehicles in the U.S.

As of 6/2008.
Attached Files
File Type: pdf 2008 Factory Approved Engine Oil.pdf (151.0 KB, 777 views)
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Old 12-31-2008, 07:22 PM   #3 (permalink)
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Recommended ATF list for All MB Vehicles with 722.6 Transmission

5 speed AT fluid is 236.10 from factory. Sheet 236.10 ATF is probably what you have if your transmission was never serviced.

236.12 was designed for and came with the new 7 speed transmission (W164). It is approved for use in 5 speed.

MB changed recommendation for 7 speed to 236.14 in August 2008. 5 speed can use this fluid as well.

236.10, 236.12 and 236.14 are all accepted fluid for 722.6 (5 speed automatic). If you will do a full flush, use anyone you like. If you will do a half flush (drop the pan only), you may want to stick with 236.10.
Attached Images
File Type: jpg ATF 236.14 spec BB.00.40-p-0236-14a.jpg (39.9 KB, 139 views)
File Type: jpg ATF 236.12 spec BB.00.40-p-0236-12a.jpg (38.9 KB, 99 views)
File Type: jpg Sheet 236.10.jpg (32.7 KB, 96 views)
File Type: jpg Transfer case ATF.jpg (25.5 KB, 79 views)
Attached Files
File Type: pdf ATF bulletin Aug 13 2008.pdf (39.4 KB, 322 views)

Last edited by Merzatt : 01-28-2009 at 12:18 PM.
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Old 12-31-2008, 07:33 PM   #4 (permalink)
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Transmission Electrical Connector Leak

DTB - 722.6 (5 speed) Transmission Electrical Connector Leak

Jan 2007
Attached Files
File Type: pdf Transmission Connector Leak.pdf (534.3 KB, 519 views)
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Old 12-31-2008, 08:08 PM   #5 (permalink)
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MB recommended front and rear axle gear oils

as of 4.23.2008
Attached Images
File Type: jpg Axle gear oils 4.23.2008.jpg (13.7 KB, 158 views)
File Type: jpg Sheet 235.7.jpg (22.3 KB, 100 views)

Last edited by Merzatt : 01-01-2009 at 07:50 PM.
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Old 12-31-2008, 08:22 PM   #6 (permalink)
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Diagnostic codes

Generic OBDII Diagnostic Codes
Attached Files
File Type: pdf obd2codes.pdf (46.8 KB, 747 views)

Last edited by Merzatt : 01-01-2009 at 12:01 AM.
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Old 01-01-2009, 06:54 AM   #7 (permalink)
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Fuel Sensor Failure

Some earlier model year fuel sensors surprised owners with premature failures. Attached document shows a failed sensor (from 2002 ML320 at 55k miles) and replacement unit. Replacement unit shows updated design and new part number.

Fuel sensor is part of a fuel pump. It is sold and replaced as a single fuel pump/sensor unit.
Attached Files
File Type: pdf Fuel sensor failure.pdf (113.2 KB, 454 views)
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Old 01-01-2009, 07:47 AM   #8 (permalink)
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Updated Fuel Lines and Fuel filter

Fuel filter, fuel lines and fuel pump were upgraded as of MY2002.

The old fuel filters are no longer available from MB dealer.

If your vehicle chassis number (last 6 digits of VIN) falls in to this group:

163.154 up to 266446
163.172 up to 265965
163.174 up to 266484

and need to replace the fuel filter (recommended maintenance by MB every 60k miles), a one-time retrofit procedure is necessary by installing supplemental fuel lines for the new fuel filter. For a proper upgrade, all the fuel lines together with the new filter should be replaced however it does not require a new pump.
Attached Files
File Type: pdf Upgraded Fuel Lines.pdf (144.2 KB, 382 views)
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Old 01-01-2009, 08:30 AM   #9 (permalink)
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Where is Brake Light switch?

Brake light switch is connected to the brake pedal. Driver side foot well top cover needs to be removed to access it.

This simple switch not only actuates the stop lamp, but it also passes a signal to different electronic components such as BAS, ESP, ETS, ASR, CC, IFI, DFI, CDI, ME-SFI etc. It is common to fail and no longer present in vehicles with chassis number 371935 and above.
Attached Images
File Type: jpg ML320 brake switch.jpg (59.9 KB, 110 views)
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Old 01-01-2009, 10:37 AM   #10 (permalink)
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How to Reset Transmission

--------------------------------------------------------------------------------

(If you just bought an ML, you can ask 722.6 "adaptive" transmission to learn your driving style.

How to Reset 722.6x Transmission

1) Close the door. Turn the ignition key to position 2
2) Press the accelerator pedal all the way to the floor, and hold there for 5 seconds, then release pedal.
3) Turn the key to OFF. Do not remove the key!
4) Wait FOR AT LEAST 2 MINUTES. Do not open the doors.
5) Start the car, and use the driving style you would like the computer to remember.

It takes several cycles to re-train the transmission to your driving style. After re-training, transmission will continue to adapt to the driving conditions.).
Does this process work on older model car? or with the new ECT?
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