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Old 05-25-2005, 03:47 AM   #1 (permalink)
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Date registered: Jan 2004
Vehicle: 190E 2.6, ML 320
Location: Germany
Posts: 33
headlight question

will 2003 ml500 headlights fit on a 1999 ml320?
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Old 05-25-2005, 03:44 PM   #2 (permalink)
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Date registered: Dec 2002
Vehicle: 1999 Kleemann ML43K
Location: Aurora, IL USA
Posts: 1,385
RE: headlight question

'02 - '05 projector halogen or bi-xenon headlight housings will fit your '99 w163. IF you do a search on the topic you'll see many people have in fact done this mod, including myself.
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MODS:Kleemann Kompressor\Hardwired Valentine One\Burl/Black leather Armrestcover\Rear Burlwood Switch Cover\Burlwood/Ash Leather Shift Knob\Chrome Gear Shift Encase Set\Single Flat Burlwood Drinkholder\Burlwood/Black Leather Steering Wheel\Bose Tweeters w/ Sail Panels\Wood Trim for 3 Vents\Wood Dash Kit\Glove Box Organizer\Chrome A/C Switch Rings\Burl Frame for Instrument Panel\"nr" White Instrument Gauge Face\Chrome Gauge Cluster Rings\Passenger Floor Cargo Net\MB Stainless F&R Door Sills\MB Rubber Floor Mats\Cargo Tray with Organizers\Hella Bi-Xenons\LED front turn signals\Chrome Sport Grille\PP Chrome Front Bumper Grille\chrome head light rings\Hella xenon micro DE Foglights\Tailgate Filler Panel\Rear Spoiler w/ clear/red LED brake light\45 LED 3rd Brake light\'02 Tailights w/ LED brake lights and wired-blinking side markers\chrome taillight rings\Supersprint Muffler & Exhaust Kit w/signature Round Supersprint Tips\Chrome Tailgate Handle\AMG 18" Rims w/ DUNLOP SP 9000s\MB Blue Laurel Center Wheel Cap Emblems\Red calipers\Cell Phone Antenna\Lamella Skyview Wind Deflector\OEM Fender Flares\MB Polished Stainless Steel Step Bars\AMP Alloy Fuel Door Flap\Chrome Side Indicator Frames\Kleemann "K" and G-klasse "8" Side Emblems\Chrome Door Side Strips\Chrome Shell Inserts\chrome door handle covers\Chrome window sill covers\LED blinking side view mirror covers\12.1" Directed Video LCD OHD w/DVD.



THANKS: Cory @ Kleemann USA\Axel, Jim, & Cliff @ Knauz MB of Lake Bluff\MB of Westmont\Andrew Ling\Jerry @ ForMyMercedesdotcom\Performance Products\Park Place MB Texas\tirerack.com\MB of Naperville\JP Mercedes of Lasalle-Peru\Ben @ evosport\AMP Research\drinkholders.com\exoticwooddash.com\Rodne y\& many thanks to Pleubner...the king publisher of the ML mods from Benzworld.org
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Old 05-25-2005, 04:13 PM   #3 (permalink)
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Date registered: Dec 2002
Posts: 327
RE: headlight question

I bought the 2004 Halogen Headlight assembly for my 98 ML320 on eBay. I was told that it will fit the older ML's to achieve the updated look.

I am still waiting for it to arrive so that I can install it. The thing is that it does not come with the adapters. Does anyone know where I can purchase the adapters? or is there a DIY instructions to re-wire the harness?

Please help. Thanks
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Old 05-25-2005, 04:29 PM   #4 (permalink)
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Date registered: Dec 2002
Vehicle: 1999 Kleemann ML43K
Location: Aurora, IL USA
Posts: 1,385
The pigtail adapters came with my bi-xenons purchased through

performance products dot com. You can check with them to see if they will sell it to you directly or you can always get them through an MB parts dealer. I don't have the part number. Perhaps someone else can chime in with that info...
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Old 05-25-2005, 04:48 PM   #5 (permalink)
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Date registered: Dec 2002
Posts: 327
RE: The pigtail adapters came with my bi-xenons purchased through

Thanks ... I tried the dealer earlier and they had no clue what I was talking about. After calling PP as you suggested, they were willing to sell the adapters separately. Woo hoo!!! Thanks a million!
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Old 05-31-2005, 01:23 PM   #6 (permalink)
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Date registered: Dec 2004
Vehicle: 2001 ML320
Location: Birmingham, AL
Posts: 1,452
RE: headlight question

Quote:
I bought the 2004 Halogen Headlight assembly for my 98 ML320 on eBay. I was told that it will fit the older ML's to achieve the updated look.
Your headlights may come ready for plug-and-play. I ordered my bi-xenons from an eBay seller in Miami (sorry – I don’t recall the seller's name, but he had many sets available) and they were advertised as such. He actually modifies the receptacles on the headlamp buckets themselves to attach to the “old� (1998-2001) style connectors. It was a simply install and I am quite happy with them.

- RODNEY
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Old 05-31-2005, 01:52 PM   #7 (permalink)
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Date registered: May 2005
Vehicle: Brabus ML 270CDI
Location: Basel, Switzerland
Posts: 1,894
RE: headlight question

teflon_don,

To be legal in Germany you need to the whole bang!
Xenon,Headlight Washers, Autoleveling with sensors on the rear axel!.

If you just want the daytime looks, you can mount clear glass halogens.

If you still want the XENONS, they will cost approx 500 Euros on ebay!

I've done my German/Swiss ML270CDI with XENONS. Send me an email and I'll give you the details.

Essentially
1. Modify the headlight as per AndyFacica's post (Ignore the rewiring, just make the mod to the
headlight - double grounding)
I just pulled out the wires from the harness plug with a set of pliers, and pushed the wire back into the correct hole in the plug.
2. Rewire as per my email (completely different for the european model)
3. Aim headlight as per
http://www.danielsternlighting.com/tech/aim/aim.html
Don't use a "Kreuzschlitz" (philips) screwdriver, it damages the soft plastic adjusting screws.
4. Replace both "7.5" fuses with "20" fuses

cheers
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Old 05-31-2005, 02:26 PM   #8 (permalink)
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Date registered: Aug 2002
Posts: 497
RE: headlight question

Quote:
pleubner - 6/1/2005 9:52 PM
4. Replace both "7.5" fuses with "20" fuses
I do believe changing the fuses from 7.5A to 20A is a misunderstanding and is not necessary, and is therefore not desirable!

Have you tried it with the 7.5A fuses?
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Old 05-31-2005, 02:35 PM   #9 (permalink)
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Date registered: May 2005
Vehicle: Brabus ML 270CDI
Location: Basel, Switzerland
Posts: 1,894
RE: headlight question

Not really,
Initially I hade "7.5" in them, and it worked.....but I thought I should put in the "20" like everyone else kept saying (supposedly draws more power when warming up) just to be on the safe side!.

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Old 05-31-2005, 02:42 PM   #10 (permalink)
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Date registered: Aug 2002
Posts: 497
RE: headlight question

Well, I think the 20amp fuse mod. was for pre-2002 models only, you might be able to confirm this by lots of searching.

My advice (for what it may be worth) is to put the 7.5amp fuses back as otherwise you are downgrading the protection your fuses are supposed to be providing.

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