Mercedes-Benz Forum banner

P0455 code problem solved (I think)

119K views 30 replies 19 participants last post by  MAVA  
#1 ·
I've had the flashing gas gauge and check engine light with P0455 code for several months now. Both indicate a gross leak in the evaporative emissions control system. I finally got around to investigating the problem since I was already digging in my engine compartment to change the intake hoses and clean the throttle bodies. I think I found and fixed the problem. I was hoping it was something simple like a disconnected or damaged hose, and I did find a disconnected hose as I traced the hoses from the throttle bodies backward.

Here are some pictures:

This is the right side showing the throttle body, the evaporative emissions control system hoses which connect to the charcoal canister located in the trunk, and the purge valve.
Image


Here is the left side picture of the same thing.
Image


The valves open up periodically under control by the car's computer. This opens up the charcoal canister to the intake which draws the gasoline vapors off the charcoal in the canister and into the intake to be burned. This process renews the charcoal so that it can continue to trap evaporating gasoline vapors. The whole idea is to reduce hydrocarbon pollution by preventing gas vapors from escaping to the atmosphere.

And here in the center of the wiring harness tray is where the two hoses from the purge valves meet up with the main hose going back to the charcoal canister. This pic is exactly how I found the hoses, disconnected.
Image


I simply reconnected the hose with the T-connector. I'm thinking it may disconnect on its own again in which case I'll put a clamp or zip tie on it to hold it in place. I did note a bit of tension as I was reconnecting. It's possible that heat has caused a bit of shrinkage in the plastic tubing. Well, hopefully this will do it. I'll have to drive a bit to see if the P0455 code stays away. Although my car is an S600, all models will have the same parts that I have shown (just arranged differently), and disconnected or damaged hoses will be a possible cause of this fault in any car.

Brett
 
#6 ·
After ruminating on the cause of the hose disconnection for a bit, I realized that I may have caused the hoses to separate when I last changed the spark plugs.

V12 Uber Alles, Changing the Spark Plugs in a W140 Mercedes Benz

In order to more easily reach the cylinder #12 spark plug, I advocated flipping up the wiring harness tray that the evaporative emissions system tubing runs in. This action may have caused the hoses to pull apart. I cannot be certain of the timing of the spark plug change and the appearance of the P0455 fault code since it was so long ago, but they may have coincided.

If you follow my DIY article, you should check these hoses when the job is done.

cheers,
Brett
 
#7 ·
I just wanted to write to thank Brett San Diego for his input regarding the p0455 error code. I had the exact same problem for about 6 mos now. My tech had no idea and wanted to "troubleshoot" without any research. I have been searching the forums for months and taking careful notes of my own until I discovered a satsifactory plan of action. Your diagnosis was right on and after taking the steps to reattach the hose I have had no flashing fuel light ot CEL for this entire week. Thanks for saving me time and money.
Demeterial
 
#17 ·
P0455 Code solved

I had this code on a 1996 S500. I went through all the usual solutions posted on many threads without the problem being fixed - there was never any vacumm release when taking off the gas cap. I decided to learn how the system works and troubleshoot it based upon "what if" scenarios. I tested the entire system for a leak by using a vacumm pump to the lines feeding the charcoal canister, located behind the left rear wheel (you have to remove the wheel and liner, 4 10mm lugs hold it on). The line from the tank proved to have no leaks so the most common thought of the gas cap was not a problem, nor any of the other seals in the tank (good news). I tested the line from the canister to the purge valve (located on the front left side of engine compartment - no leaks here either. Tested the canister itself - no issues there either. I cleaned the purge valve with MAF cleaner - no issues there either, but I installed a new purge valve anyway since the rubber around the unit was brittle. The problem was still occurring!

Now I am asking myself what is left and this is where I wanted to know how the system works since the only other parts left are the shutoff valve ($180-$200, which is something I wanted to ensure was the fault first), or the computer module itself (ouch!). The shutoff valve is a really simple item. I took it apart as the large white piece pops off easily. Inside this area is a foam filter designed to filter contaminates from entering into the system when the valve is open. This foam had desintigrated - the car is 21 years old!

I cleaned out all the foam from the assembly with an compressed air gun. This foam filter is similar to ones used on various small engine equipment where the foam covers the paper filter. I used one I had and trimmed it to fit. I reinstalled the valve and drove the car for 30 min. I then went to the gas tank to open the cap and the vacumm had returned - problem solved for about $2!

The foam pieces were lodged in the valve diaphragm preventing a proper seal when actuated. Therefore; when the valve was suppose to close to create a sealed environment, it couldn't seal and the fault P0455 is generated. P0455 means a large leak since it cannot create any vacumm in the tank. My advice is to check this valve first on older vehicles since this is more likely to be your problem than anything else.
 
#18 ·
I had this code on a 1996 S500. I went through all the usual solutions posted on many threads without the problem being fixed - there was never any vacumm release when taking off the gas cap. I decided to learn how the system works and troubleshoot it based upon "what if" scenarios. I tested the entire system for a leak by using a vacumm pump to the lines feeding the charcoal canister, located behind the left rear wheel (you have to remove the wheel and liner, 4 10mm lugs hold it on). The line from the tank proved to have no leaks so the most common thought of the gas cap was not a problem, nor any of the other seals in the tank (good news). I tested the line from the canister to the purge valve (located on the front left side of engine compartment - no leaks here either. Tested the canister itself - no issues there either. I cleaned the purge valve with MAF cleaner - no issues there either, but I installed a new purge valve anyway since the rubber around the unit was brittle. The problem was still occurring!

Now I am asking myself what is left and this is where I wanted to know how the system works since the only other parts left are the shutoff valve ($180-$200, which is something I wanted to ensure was the fault first), or the computer module itself (ouch!). The shutoff valve is a really simple item. I took it apart as the large white piece pops off easily. Inside this area is a foam filter designed to filter contaminates from entering into the system when the valve is open. This foam had desintigrated - the car is 21 years old!

I cleaned out all the foam from the assembly with an compressed air gun. This foam filter is similar to ones used on various small engine equipment where the foam covers the paper filter. I used one I had and trimmed it to fit. I reinstalled the valve and drove the car for 30 min. I then went to the gas tank to open the cap and the vacumm had returned - problem solved for about $2!

The foam pieces were lodged in the valve diaphragm preventing a proper seal when actuated. Therefore; when the valve was suppose to close to create a sealed environment, it couldn't seal and the fault P0455 is generated. P0455 means a large leak since it cannot create any vacumm in the tank. My advice is to check this valve first on older vehicles since this is more likely to be your problem than anything else.
Welcome to the forum,

I am trully happy for your fix. Really I am, and thank you for your first contribution here on this site. It will help others...

Sadly mine was not the same. My problem is not that. I too was not generating enough vacuum in the tank, and my leak was in the rubber rings that separate the upper and lower parts of the intake manifold, and in the lovely process of taking the manifold off. I BROKE TWO intake bolts(the ones that are near coolant-The rusted the threads). One I removed. The other is still stuck in there, but last week I got a one-revolution out of it using a special penetrant oil, but I am still in my saga of P0455 :frown

I'm happy for you... Here is my saga:

http://www.benzworld.org/forums/w140-s-class/2702953-mava-needs-help-p0455-gas-cap.html

All the best,

Martin
 
#24 ·
Hey folks. Today I got P0455 error too. I noticed my fuel gauge was acting a bit strangely recently. I guess it's not the cap. Now I need to start diagnosing the problem with my car. I wish the pictures attached to this thread were still alive. Please advise me what may be the first things to check? I got pretty limited space in my garage so currently I'm only able to work under the hood, not under the car etc.
 
#26 ·
Welcome to the Benzworld Forums, but you are in the W140 S-Class vehicles from 1992 to 1999 forum,and solving a P0455 may be a little different. You should be in the W204 section of Benzworld.

I can see my pictures of my P0455 thread, but some use webhosting sites for pictures,and those could be gone, and their is nothing Benzworld,nor I can do to bring them back.

Best of luck,

Martin
 
#27 ·
I changed both purge valves and vent valve last week, then I erased the current errors, but then I didn't drive the car long enough to see if EVAP system will bring back the CEL. So I'm not sure if I fixed it or not. Will drive another 60 miles next week. I noticed that rubber L-shape hoses are old. Not cracked, but lost not firm and not tight as before. What I can say is it's the life of an old car...
 
#28 ·
P0455(or any of the P04xx are ugly codes to get on ANY car) is code for the diagnostic technicians NOT the parts-changer mechanics. Just get on Youtube type in P0455 and look some of the examples.

On a MB V12 the pipe that travels under the intake that feed both throttle bodies. Pressure test it. Pressure test the tank from the purge valve under the hood, and monitor the volts from the pressure/fuel sending unit. Watch the volts go up and down. Now my 1996(1995 build S320) does not have the pressure sensor connected to anything(not being used for that year), yet my 1998 S500(1997 build car) does have the pressure sensor hooked-up. The pressure sensor on the tank is responsible for the code generation.

The purge valve at the left rear well can get sticky,and they can get cleaned with carb cleaner.

But read some P0455 threads all over benzworld as to finding creative solutions to the fix.

All the best,

Martin
 
#29 ·
P0455(or any of the P04xx are ugly codes to get on ANY car) is code for the diagnostic technicians NOT the parts-changer mechanics. Just get on Youtube type in P0455 and look some of the examples.

On a MB V12 the pipe that travels under the intake that feed both throttle bodies. Pressure test it. Pressure test the tank from the purge valve under the hood, and monitor the volts from the pressure/fuel sending unit. Watch the volts go up and down. Now my 1996(1995 build S320) does not have the pressure sensor connected to anything(not being used for that year), yet my 1998 S500(1997 build car) does have the pressure sensor hooked-up. The pressure sensor on the tank is responsible for the code generation.

The purge valve at the left rear well can get sticky,and they can get cleaned with carb cleaner.

But read some P0455 threads all over benzworld as to finding creative solutions to the fix.

All the best,

Martin
Yeah I agree that changing parts without knowing the cause of the problem may not help. But at least those 3 valves (two purge valves under the hood and one vent valve behind wheel liner) were old, so I guess it's OK to replace them. I wish I had a decent tool to do a pressure test. This EVAP system works with tiny values of pressure. Idk maybe a need to get a good digital manometer like ET180, but not sure...
 
#31 ·
Brett of San Diego has not been here in a very very long time.

If you are referring to post No.1, I will tell you nobodies browser - Edge/FireFox/Safari/Internet Explorer/ etc... will see those pictures TODAY!!!

Their may be a slim possibility that the Internet "Way Back Machine" took a snap-shot of that page around that time, and it captured the page, and none were captured.....

Martin