» Search Used Cars
Search for used vehicles by ZIP, please enter Zipcode below:
Google Links

» Log in
User Name:

Password:

Not a member yet?
Register Now!
» Wheel & Tire Center

Sponsors


Go Back   Benzworld.org - Mercedes Benz Discussion Forum > Mercedes-Benz Sedan Forums > W140 S-Class
Register Home Forum Photo Gallery Active Topics Blogs Search Today's Posts Mark Forums Read


       
Reply
 
LinkBack Thread Tools Display Modes
Old 08-30-2005, 09:57 PM   #1 (permalink)
BenzWorld Member
 
Date registered: Jul 2003
Vehicle: 92 400SE, 93 400E, 01 CLK320, 01 ML320, 98 Land Rover Discovery
Location: Tulsa
Posts: 195
M119 Water Pump Replacement - any tips?

My water pump on my 92 400se has begun to leak from the “seep hole.� Since this my 1st attempt at replacing a water pump on a M119 engine, I was hoping others in the forum might have tips before I begin my venture.

I did a forum search and can't find information on water pump on a M119.

Below is the procedure outlined on the Alldata.com website for my model of car.

I have decided not to use any sealants on the “paper gasket� that accompany the water pump.

I looked into the engine bay tonight and the water pump looks fairly easy to access on the W140 body. But after reviewing the “Preparation� steps below .. Geeze.. do I need to remove the -Viscous fan clutch carrier removed and Harmonic balancer and drive belt removed. Before removing the water pump?

I sure hope not!

AllData Procedure
Preparation
• Viscous fan clutch carrier removed. See: Fan Clutch\Service and Repair
• Harmonic balancer and drive belt removed. See: Engine
Removal and Installation
• Detach coolant hoses (4), (5) and (6), attach.
• Unbolt connection cover at top (2) with engine lifting eye (1), bolt on Tighten to: 21 Nm.
• Replace gasket (2a).
• Model 210 With Secondary Air Injection: unbolt retaining plate with switchover valve for secondary air injection at coolant pump (3), bolt on.
• Unbolt coolant pump (3).
• Clean sealing surfaces.
• Replace gasket (3a).
• Install coolant pump (3) on, bolt on. Tighten to: 21 Nm.
Pay attention to different bolt lengths, see bolt diagram illustration above.
• Check cooling system for leaks. See: Testing and Inspection
• Tighten the bolts of cover at top to coolant pump to: 21 Nm
Attached Images
File Type: gif 13_1581533_8302005115803PM.gif (30.5 KB, 62 views)
__________________
Russell McMahon
2001 CLK320
2000 ML320
1992 400SE
1993 400E
rsmcmahon is offline   Reply With Quote
Sponsored Links
Advertisement
 
Old 08-30-2005, 11:09 PM   #2 (permalink)
BenzWorld Senior Member
 
bass1175's Avatar
 
Date registered: Feb 2005
Vehicle: 94 s420
Location: North Jersey
Posts: 500
RE: M119 Water Pump Replacement - any tips?

I never did this job or removed the fan but I changed the thermostat and it was very hard to access, and time consuming. You seem like you have a good diagram, I would try to remove the fan so you can work in comfort. Make sure you have all the proper tools and allen key. Theres a hose ontop that goes into a seperate housing then the pump, it bolts into the pump using 3 alen key bolts. Make sure you have that small paper gasket and allen key.

The thermostat is on the side of the pump. I would purchase a new thermostat, water pump hose and new belt if you need one, this would be a good time since everything is removed. The thermostat uses an
O ring only, there are no gaskets.

Make sure the surface on the pump and engine are clean before installing the new pump.
Tighten the bolts back using a star pattern and in small torque incriments ( 25% each bolt at a time)Until the required torque specs are reached. You can go back 3 days later and make sure the bolts didnt lose their torque from contracting, you should do this job on a cold engine to make sure no parts are expanded.
I added a pic I found online that may give you a better visual. good luck.
Attached Images
File Type: jpg 13_1581582_831200511002AM.jpg (31.3 KB, 62 views)
bass1175 is offline   Reply With Quote
Old 08-31-2005, 01:17 AM   #3 (permalink)
BenzWorld Elite
 
Date registered: Mar 2004
Vehicle: 1997 S600 sedan
Location: San Diego
Posts: 2,314
yes and yes

Yes, you will have to remove the fan to access the front of the engine. And from the pics you and bass provided, it looks like the harmonic balancer (the crankshaft pulley) blocks some of the bolts that hold the water pump to the engine. So, yes you'll have to remove it.

Brett
Brett San Diego is offline   Reply With Quote
Sponsored Links
Advertisement
 
Reply

  Benzworld.org - Mercedes Benz Discussion Forum > Mercedes-Benz Sedan Forums > W140 S-Class


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On
Forum Jump

Powered by vBadvanced CMPS v3.0 RC2

All times are GMT -7. The time now is 02:15 AM.



Search Engine Friendly URLs by vBSEO 3.2.0