SUCCESS!
Wow, that was a really unpleasant little project, but the end result exceeds my expectations. Some background--I'm a bit of a claustrophobe, so crawling around under the mid-section of cars, with grease and dirt falling into my eyes, ears and hair is pretty taxing. This job would be so so so much easier with a proper lift, but I had to make do.
I ended up using the complete 722.4 driveshaft, because the 722.3 forward section ended up being too short coupled to the former's rear section. My 722.3 driveshaft also had a sketchy support bearing and rear flex disc. So unfortunately I had to pull the smaller yoke off the old trans and fit it to the new one. Since my engine already pumps out more power, I'm not pleased about this, so I'll rebuild the 722.3 driveshaft and install it later.
I'll bet most of you haven't seen one of these bellows before, as I'm pretty sure they're nearly all AWOL on these older cars. Part # 202 411 04 97
In addition to the NSS cable and cooler lines, I also needed the 722.3 shift rod and dipstick tube.
The left side cooler line pretty much installed exactly as before, but the right side needed some creative tubing bends in order to clear the turbo drain pipe and sump "hump". Don't forget to replace the dead or missing rubber tubing clamp bushings. I used plastic cable wrap cut to size.
As mentioned, I'm very pleased with the outcome. The shifts are firm and crisp, with zero lag from park to either reverse or drive. The big one for me is the fact that I can now drop the hammer and downshift immediately under both low and high speeds. I never could get the 722.4 to consistently replicate these downshifts. I got used to manually downshifting when the situation called for it. I doubt very many of you will follow suit, but if the opportunity presents, I highly recommend this upgrade. Just remember the following 722.3 additional parts:
- NSS cable
- Dipstick tube + dipstick
- Shift rod
- Cooler lines
- Torque converter
- *optional complete driveshaft and diff yoke