W116 Euro 350SE rough idle - Mercedes-Benz Forum

 
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post #1 of 1 (permalink) Old 08-16-2012, 08:17 PM Thread Starter
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Date registered: Aug 2005
Vehicle: 1975 W116 350SE + 2002 R170 SLK320 6-speed
Location: Dallas, Texas
Posts: 27
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W116 Euro 350SE rough idle

My car, a Euro 350SE, new to me in May, had a surging idle, very lumpy, with lots of smelly unburned fuel coming from the tailpipe. Mileage was grim.

Father-in-law who is a 35-year certified M-B tech remembered the US-spec 450SE/SEL's had wear issues with the Auxiliary Air Valve (sits on the front top of the engine and acts like a temperature-sensitive choke) and Throttle Positioning Sensor (located passenger side of throttle body). Because the AAV was frozen and did not move up or down as the engine warmed, these were the assumed culprits.

Part numbers identified but we soon discovered they were "NLA" (no longer available) through Mercedes. Fortunately our own Peach Parts has an LA-area vendor that rebuilt my Euro-spec AAV within a week. $340. Hurray, Phil Reinhart.

The TPS was another matter. This bizarre little antiquity has a gold foil circuit that transmits throttle postion (from the flap on the throttle body) to the primitive D-Jet brain. A post on w116.org mentioning TPS problems mentioned a guy on the Porsche 914 forum who rebuilds them. Very nice, clever guy is David Sprinkle. He agreed to copy the foil piece onto a new "circuit". Turns out the 350SE uses the exact same TPS as a 1.7 litre 914. Had mine rebuilt and returned within a week for $100.

We had to experiment with adjusting the TPS a bit with an ohm meter. Once installed, idle totally straightened out and the car runs as it was designed to do. Thank Heavens for the internet search engines and the ability to keep these cars running.

ATATEXAN
2002 R170 SLK320 6-speed
1975 Euro 350SE
1992 Lexus SC300 5-speed (gone)
2004 Audi S4 (gone)
1986 190E 2.3-16 (gone)
1987 300SDL (gone)
1994 E420 (gone but not forgotten)
1968 250SE (long gone)
1962 220S (long gone)
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