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Old 05-23-2009, 11:06 PM   #1 (permalink)
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How-to remove water from the inside of a headlight

Got pinched by road controllers today. They were stopping any trucks passing close by for a full inspection. The tally is 850$ of tickets and 48 hour to repair my leaking gas tank cap, a burn-out cab light and fix one of the headlight.

One of the headlight has a little pool of water in it.

Is that a common issue, water infiltration ?

How do I remove the whole headlight housing ?

Those 2 screws at the front are only for adjustment, right ?

I searched around but came-up empty
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Old 05-23-2009, 11:48 PM   #2 (permalink)
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try to put it in the oven
can you dismantel the glass ?
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Old 05-24-2009, 12:14 AM   #3 (permalink)
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Quote:
Originally Posted by jekran View Post
try to put it in the oven
can you dismantel the glass ?
I have no clue on how to remove the housing from the bumper yet.

The important thing for me is to get the water out before my inspection on monday. A permanent fix is desired but not needed.
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Old 05-24-2009, 12:45 AM   #4 (permalink)
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try to go around it cause mostly germany head lights are repairable so i think that you can dismantel and clean it ,im not sure about it cause i dont have head lights like these
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Old 05-24-2009, 07:03 AM   #5 (permalink)
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Remind me not to drive through Quebec...sounds like a cashgrab; if the light is operative can they still fine you for water infiltration?
One thing I can think of is a blow dryer...it has relatively gentle heat, or set up a microfurnace (cheap square ceramic heater) in front of it for a temporary fix.
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Old 05-24-2009, 07:27 AM   #6 (permalink)
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cab clearance light

Quote:
Originally Posted by rostige View Post
Remind me not to drive through Quebec...sounds like a cashgrab; if the light is operative can they still fine you for water infiltration?
One thing I can think of is a blow dryer...it has relatively gentle heat, or set up a microfurnace (cheap square ceramic heater) in front of it for a temporary fix.
Yep, the light works fine but I still got quoted on it.

They didn't say nothing about my lack of rear bumper though.

They three things they found on the truck were tagged as minor infractions so I was still able to drive away with the mog 6 hours later. They forced me to go to the DMV to change the GVW on the registration and to get a new plate with a L on it instead of a F. It was plated as "tool-trucK" first, same cat as a rolling crane or a mechanical broom-truck. The inspector said that he was giving me a big favor by not towing the mog away.


The thing is that I got to figure out how the remove the whole unit first.

I got 2 screws in front and 2 bolts on each sides.


BTW Anybody knows offhand the type of bulb in those clearance cab lights ?
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Last edited by mogish; 05-24-2009 at 07:40 AM.
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Old 05-24-2009, 07:42 AM   #7 (permalink)
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I'd imagine that you can remove the bulb without the whole lens/ housing. Get a baster or some other device to siphon out the liquid and reach in with a couple of swabs to soak up the last bits. The hair dryer is a good idea as well.
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Old 05-24-2009, 07:47 AM   #8 (permalink)
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I'd imagine that you can remove the bulb without the whole lens/ housing. Get a baster or some other device to siphon out the liquid and reach in with a couple of swabs to soak up the last bits. The hair dryer is a good idea as well.
I am heading out to fix this now.

Ill toss a rag in there and finish it off with a hairdryer. I wish I had acetone.
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Old 05-24-2009, 09:02 AM   #9 (permalink)
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Quote:
Originally Posted by mogish View Post
BTW Anybody knows offhand the type of bulb in those clearance cab lights ?
BA9S and U can get them as LEDs ;-)

Last edited by yarr; 05-24-2009 at 09:51 AM.
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Old 05-24-2009, 01:49 PM   #10 (permalink)
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Mission accomplished !

I fixed the 3 "problems" I had.

The source of the water in the headlight was a bad gasket on the hydraulic tubing that activates the tilting of the headlight.
The water was following the tubing and entered the headlight unit. I silliconed the hell out of it.
To remove the water, I just tilted the headlight and it just flowed out. I was expecting a sealed headlight but it isn't.
2 screws are holding the bezel and six 4mm allen head bolt are holding the headlight unit.

Quote:
Originally Posted by yarr View Post
BA9S and U can get them as LEDs ;-)
I need to keep with my LED addiction. I saw those on ebay.

For now, I bought some from canadian tire.
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How-to remove water from the inside of a headlight-headlight-before.jpg   How-to remove water from the inside of a headlight-headlight-after.jpg   How-to remove water from the inside of a headlight-headlight-cover-removed.jpg   How-to remove water from the inside of a headlight-headlight-crap-gasket.jpg   How-to remove water from the inside of a headlight-headlight-water-source.jpg  


Last edited by mogish; 05-24-2009 at 02:01 PM.
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