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ABC pump replacement

41K views 19 replies 6 participants last post by  CorAegean  
#1 ·
One of our members has a small problem with his car after the ABC pump replacement, the car will not raise. I cannot post pics on a PM so this thread should help anyone who is interested.

Fact is after we replace an ABC pump we have to use SDS and do the Rodeo test and flush the system, but there is an alternative for you DIY chaps. The system needs to be pressurised in the WIS proceedure however engine running for this purpose will suffice.

Click on the pics to enlarge. You will by now have much air in the system so have at least 8 Ltr of fluid ready before starting this proceedure:
 

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#2 ·
If the above does not work then bleed the system at the bleed screws with engine running and a second person keeping the fluid reservoir full. From time to time clicking the switch to try and make the car lift.
 
#4 ·
SL500 Pump replacment

Hi
Can anyway send me instructions how to remove old pump and install a new one??
I just manage to get 2 front bolts out and all the houses removed, just dont know where is it holding to the body as I just cant move it.
Reservoir tank out,belt, tensioner...
any help will be much appreciated.
Thanks
 
#5 ·
Hi
Can anyway send me instructions how to remove old pump and install a new one??
I just manage to get 2 front bolts out and all the houses removed, just dont know where is it holding to the body as I just cant move it.
Reservoir tank out,belt, tensioner...
any help will be much appreciated.
Thanks
Sure can do;
 

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#7 ·
Nice pics but it does not tell me what your problems is. Except the fluid reservoir should have been removed completely to start with.
 
#9 · (Edited)
Where are you in the world?

It is a puzzle when you first do one but i reckon now i could do one in 2 or 3 hours

It is all perfectly doable.

From what i can see in the pic you appear to have Removed the banjo connector from the tank on the pump which is good. If you look closely underneath you will see to the side of the banjo a support strut that runn back slightly to the side of the engine

To take pump out you will need to take fans off. Because of the design this is likely to mean having to take the hose of the rad and drain

Also take a look at
http://www.benzworld.org/forums/r230-sl-class/1649520-abc-intelligence-etc.html
 
#11 ·
Oh yeah i forgot about the little nut behind that braket . Very fidly to get back on.

Did you need to remove the radiator fan and drain the rad to get it off?

Power steering... As the hoses are about ÂŁ250 i really didnt want to get it wrong so i got a flange spanner. It did take a lot of getting off i used a 2ft car jack rod around the spanner for leaverage.

If you follow the pipe under the car it does a 360 and about a foot later there is a union. I undid it here . Took the pipe and pump out together then undid this steering pipe on bench.

Dont forget to replace these o rings along with the other 5 i mentioned in the link.

Again.. Where are you . Where are you getting a new pump.?
 
#12 ·
Hi, no I didn't had to take radiators out. I had it out without any problems apart from that nut, I will try to get that one house out tomorrow just don't know about which one rings you think? I'm for Cirencester in uk but goty pump from Poland as it was much cheaper and there is 12 months warranty anyway on it. Thanks
 
#15 ·
Before you pull a leaking ABC pump with attached accumulator

I just pulled the ABC pump in my 2007 sl 550, 35,000 miles. It appeared to be leaking profusely from the bottom of the cover. AFTER REMOVAL I discovered that the accumulator on the top of the pump was the source of the leak. Since the fluid was clean I didn't notice that it was leaking out of the accumulator o ring and running down the pump case to the bottom, where it picked up road dirt that made it appear that the case was leaking. Actually the accumulator had become loose and tore up the o ring, resulting in a tremendous leak. The accumulator on the pump is easily accessible WITHOUT pulling the pump.

Bad news, I took off the pump and lost all the hydraulic fluid and about half a gallon of antifreeze when I didn't have to. Good news is that I don't have to break open the pump for new seals.

I did remove the fan shroud and upper radiator hose which made access much easier. I found that I only had to remove the pump brace from the block and was able to leave it on the pump. Also, it was much easier to unbolt the pump, pull it forward and then remove the high pressure connections.

Hope this saves someone a lot of work.....
 
#16 ·
gherndon, if you're still on here, want to ask you a couple questions. I have the same config on my 2009 SL550. Need to replace damper, but edge of dual o/h cam housing in the way.

Looks like only hard part is getting under the car to loosen (not completely remove but loosen) the back bolt on the pump.

1) Once the under cover(s) removed, is the back bolt fairly visible and accessible?
2) Do you remember what you used? Socket size? Ratchet wrench? I'd really like to have access to a lift, but on jack/ramps, is it good enough clearance to get to the bolt?

Thanks for any help, or any others on here. Any underneath pictures would be fantastic!
Thx,
Reid C.
 
#17 ·
With the ABC system never try to relieve the pressure in the system unless all four wheels are off the floor.
 
#18 ·
Eric, your comment is based on what model/year?

We are discussing the R&R of the pulsation damper on top of the tandem pump on a 2007+ system. In my case, a 2009 SL550. This has been done my many contributors and the idea is the damper can be unscrewed from its top fitting and removed with little or no fluid loss and zero pressure release, esp. if the car is allowed to sit for at least 15-30 minutes.

Have you done this damper replace and know something different?

Thanks
 
#19 ·
On all models and years fitted with ABC. It is a simple safety precaution to have the wheels free, just in case, this is if you intend to be under the car at the time.

You are assuming it is the damper at fault, but if not you do not know what will happen if the pressure is released.