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Old 11-01-2006, 01:49 PM   #1 (permalink)
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Date registered: Aug 2003
Vehicle: 2001 SLK320, 2001 C320
Location: San Antonio, TX
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Re-wiring headlight relay connector

To fix the low beams-only problem with the new halogen headlights, you need to re-wire the relay connector. Fortunately, it's easy. Here's how....

All you need is a skinny screwdriver (to remove the spade lugs) and a voltmeter (to test your work).

Remove all the wires, except the brown ones, from the connector. The first photo shows you how to do it with a small screwdriver. There's a tab on the back of the spade connector that needs to be pushed in gently, then the wire can be pulled out.

The second photo idenitifies the "in" and "out" connectors.

The third photo shows the correct positions of the wires, in accordance with the numbers next to the spade lugs on the bottom of the relay. They should be placed in the connector accordingly:
30 = Yellow IN (low beam in)
85 = White IN (high beam in)
86 = Brown (Ground wires -- DO NOT MOVE)
87 = White OUT (high beam out)
87a = Yellow OUT (low beam out)

The fourth drawing shows the corresponding numbers on the connector, from the wire side, not the side where the relay goes in.

If you can, check your wiring with a meter or test light. I've tried my best, but I can't be responsible for blown fuses or other damage (but you already knew that )
Attached Images
File Type: jpg relay_003.jpg (47.8 KB, 177 views)
File Type: jpg relay_001_labeled.jpg (46.3 KB, 155 views)
File Type: jpg relay_002_labeled.jpg (44.9 KB, 147 views)
File Type: jpg relay pins.jpg (13.6 KB, 555 views)
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Last edited by page62 : 11-01-2006 at 01:56 PM.
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Old 11-01-2006, 03:36 PM   #2 (permalink)
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you're a star. I'll get cracking and see how I go

Anthony
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Old 11-01-2006, 05:46 PM   #3 (permalink)
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Holy crap! Nice work, didn't realize it was going to involve all that to get the halogen lights in!! I guess I had it easy with my HID retrofit.


How do you like the way they look on you're car??? I just upgraded my grill with a CLK version and can't believe its the same car! It looks new, I'll post pics this week right after I wash it
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Old 11-01-2006, 06:25 PM   #4 (permalink)
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Date registered: May 2004
Vehicle: 2004 SLK Special Ed
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I just purchased the DEPO lighting with no bulbs and an adaptor harness comes with the headlights. I'm hopeful the rewireing won't be necessary, but I could do it if necessary.
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Old 11-01-2006, 07:23 PM   #5 (permalink)
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this worked great. cant wait to install them
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Old 11-01-2006, 07:38 PM   #6 (permalink)
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Quote:
Originally Posted by rvancil
How do you like the way they look on you're car??? I just upgraded my grill with a CLK version and can't believe its the same car! It looks new, I'll post pics this week right after I wash it
Even my wife likes the look. But she wants me to do the silver SLK Premier Edition grille.

Anybody got one cheap???
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Old 11-01-2006, 07:40 PM   #7 (permalink)
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Quote:
Originally Posted by charris
I just purchased the DEPO lighting with no bulbs and an adaptor harness comes with the headlights. I'm hopeful the rewireing won't be necessary, but I could do it if necessary.
Rewiring is a 15 minute job, since I cracked the code. Don't worry!
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Old 11-02-2006, 10:00 PM   #8 (permalink)
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thanks so much. Worked great! 15 min max and now I have the high beams working again
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Old 11-05-2006, 07:49 AM   #9 (permalink)
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Has anybody wired up the D Kit with Bi Xenon? Will the wiring be the same? Mine should be coming in a few days, Im a little anxious about the wiring.
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Old 11-05-2006, 07:58 AM   #10 (permalink)
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Quote:
Originally Posted by bluesnoop
Has anybody wired up the D Kit with Bi Xenon? Will the wiring be the same? Mine should be coming in a few days, Im a little anxious about the wiring.
Wiring should be the same. From all reports, it's basically an A kit with an aftermarket Bi-xenon setup put in the box with it.

I think you're the first to get one of these. Let us know how it works out...
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