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FLEX DISC INFO

91K views 192 replies 44 participants last post by  nobby  
#1 ·
NOTE....This thread contains some information and images borrowed from various published sources.





One part on the Mercedes autos that really get less than a second thought is the flex disc. In short the flex disc is the cousin to the universal joint or as it's more commonly called, the U-joint. It is the attachment point between the transmission and the drive shaft and the rear differential and the drive shaft. They are usually very robust, but like everything else they do and WILL fail, often at the most inconvenient time.

They are not hard to replace but since they are under the car, most people rarely check them. I always recommend checking them along with other items like CV boots, brake lines etc., at every oil change. If you see ANY cracking or wear areas on either the rubber or the metal potion, then I highly suggest replacing it. What happens if one fails while driving?

Glad you asked. Depending on your current speed, whether you are accelerating or not and whether the front or back flex disc fails will determine the damage.



This is what a nice new flex disc looks like. The whole piece is basically a big rubber disc with 6 metal holes. They usually are very strong, but can and do fail. Check for cracking in between where the bolts go with a very strong light. Any cracking at all and it needs to be replaced.

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This is a good versus BAD flex disc.

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A FAILING flex disc.

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Damage from a failed flex disc can be catastrophic.

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Good versus BAD propeller shaft.

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Parts Required

There are many different part numbers (too many to list) over the years concerning the Flex Discs and attaching hardware. Please state your year and model when ordering.

Replacing the lock nuts is a must as they are one time use only.

Other parts to consider:

Center Hanger 123 410 10 81... item 32
Hanger Bearing 008 981 43 25... item 35
Rubber Boot 202 411 04 97... item 47
Centering Sleeve 115 410 00 32... items 14 / 29

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Maintenance Manuals

Various sources of replacement instructions.


MB 107 manual (CD or hardcopy)

Job 41-050.......Prop Shaft Remove and Install

Job 41-100.......Hanger Bearing Replacement

Job 41-200.......Centering Sleeve Replacement



CHILTON Manual #48300

Job 7-20


HAYNES Manual # 63025

Chapter 7



TOOLS REQUIRED

Basic hand tools, a large adjustable wrench or 46MM (1 3/4 in) wrench and a Vise Grip chain pliers.

A bench vise is handy for replacing the centering sleeves and/or the hanger bearing.

The car will need to be elevated....so the required floor jack and jack stands or a lift or a pit.



NOTE: Tools required are listed in the various manuals.

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Personal Experience

SIMPLE DISC REPLACEMENT

  • For a simple disc replacement, the 6 bolts need to be removed from the end that needs replacing. Three bolts on each flange...all six go through the disc. Discard the nuts.
  • The prop shaft is in two pieces that can telescope or be removed in two complete halves.
  • For a disc replacement, telescoping is enough.
  • There is a 46MM nut near the center of the prop shaft that needs to be loosened.
  • I used a small engraver to mark the location of all parts prior to loosening. The shaft is balanced and needs to go back together the way it came apart.
  • I used the vise grip chain clamp to hold the shaft as I loosened the nut.
  • Once loose, the shaft can be separated from the disc / corresponding flange on either the tranny or the diff end. It needs to be pulled straight out so that the centering sleeve doesn't get damaged. They are made of plastic and are $70 each!
  • The new flex disc will have a line or arrow indicator.
  • This needs to be lined up with either of the three bolt holes on the prop shaft flange.
  • On a 5 speed, the disc will have German writing on one side. This side towards the prop shaft flange. In fact, that's what it probably says in German.
  • Bolt the disc back on using, at a minimum, new nuts. I used all new hardware.
  • These bolts need to be torqued as per the maintenance manual.
  • Tighten up the telescoping nut in the center making sure all your engraved marks line up.
 
#3 ·
OOH, yeah... I don't recall seeing that in my service manual, I think I may want to take another look! I had to borrow a 1/2" drill to finish my exhaust, so as long as I am right there under the car, I will take a look at that! Thanks!
 
#8 ·
A most excellent piece, Nobby, thanks for scribing it.

Holy cow, those pictures of catastrophic flex disc failure are pretty frightening...but I'm happy to see the Hindenburg zeppelin design engineers apparently found employment again after that unfortunate Lakehurst thingy!

Good road,
 
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#14 ·
Im in the process of doing flex disks now also.
Replacing the Center bearing and support also .
Is there a specific direction as to which way to install it on the shaft ?
Naturally the spring clip is toward the rear of the car . But should the center bearing being seated in the carrier face forward or to the rear ,or would it not matter ?
Correct me if wrong . But I would think the support race that the bearing bottoms out into in the carrier should face forward on the shaft.
 
#19 ·
I've never had one of these apart, or examined one in an M-B, but here are a couple things that might help. Examine the bearing as best you can. If it is an angular contact bearing, it is meant to accomadate thrust as well as radial loading and should be installed in the manner in which the bearing will accept the thrust load. If you cannot adequately see the raceways, look for a "loading slot" in the inner and outer races. This will look like a half-round cutout that allows the balls to be loaded on assembly. If present, that surface should be opposite any thrust loading. I would presume thrust on the drive shaft to be in the direction of the differential.
 
#20 ·
The car had been sitting up on horses for the past several weeks .
Replaced the shifter lever bushings ,Transmision mount , Flex Dics and Center bearing with carrier .
I stand corrected on which way it went in as the short section of driveshaft goes toward the front of the car . Thus the clip on the center bearing faces forward .
This would place the bearing against the race in the carrier facing toward the rear .
As the car squats during acceleration and the shafts stretches .The folds in the carrier rubber seem to stretch in a correct manor
 
#21 ·
FYI
I just changed front and rear and could not get the rear to telescope. Used large pry bar with more than medium force no go. Lossened carrier bearing no go. Rear needed fairly large screw driver inserted between each flange arm and flex disk on both the drive shaft flange and the rear end flange to get the old flex disc off. I'm sure it had been there a long time. Did not need to loosen carrier bearing mount.
Hope this helps sombody else.
 
#30 · (Edited)
rear flex disk attach

I am in the process of replacing the rear flex disk, and when I telescope the propshaft forwark there is another shaft that doesn't move???? Do I have to drop the exhaust and loosen the center coupling??????? How far do it go?:confused:

Well I pryed it out, but the propshaft does not stay forward, something isn't right. I'm going to drop the exhaust and start from scratch. I was putting off the tranny filter anyway, guess it's time..
 

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#31 ·
I am in the process of replacing the rear flex disk, and when I telescope the propshaft forwark there is another shaft that doesn't move???? Do I have to drop the exhaust and loosen the center coupling??????? How far do it go?:confused:

Well I pryed it out, but the propshaft does not stay forward, something isn't right. I'm going to drop the exhaust and start from scratch. I was putting off the tranny filter anyway, guess it's time..
Yes, I think you have to drop the exhaust to get to the 46mm nut that allows the shaft to move forwarsd enough to clear the pilot bushing. Be carful. The centering bushing is plastic and will break. I have read posts of someone breaking them and they are like $70 each.
 
#33 ·
I'll try that tomorrow morning, would make life easier, and I know if I drop that POS exhaust off, I won't want to put it back on, and don't have a replacement yet. I do have a 75 450 SLC in the back now, and might look at it and see if it would fit, I'd just have to shorten it a bit:D Thanks
 
#34 ·
Well I decided to drop the POS exhaust, and pull the propshaft, change the tranny mount, carrier bearing, tranny filter and fluid chage, (I had the parts in the garage, just didn't want to do it right now). While I was replacing the rear subframe mounts, I looked over and saw the crack in the flex disk:crybaby2:.
If you look at the exhaust, the only clamps you see are the cross over pipe, that's alot of fun to wrestle out of there... I hate the thought of putting it back in. It's times like this I miss living in Detroit....

Just want to mention that I have looked at the flex disks prior, and I guess I didn't rotate them full circle, and look at both sides of it close enough.:(

And that my friend is why I don't do burn outs in forien countries:D
 

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#41 ·
Well, there was certainly no pressure to do it, you always gotta go with what you're comfortable with, besides, you were doing a fine job of driving through orange lights, so you were fully engaged in the fun anyhow!

Glad to see you got them off and looked at with the intention of replacement...

I have so much rubber to replace on my car, I amshudderoing to think about it.
 
#38 ·
Sincere regrets that you had to "go all the way" and remove the whole exhaust system. I couldn't remove mine, as the bolts at the manifold wouldn't co-operate.

But it's VERY good that you got to the discs before one of them failed. Don't feel too bad about missing the cracks, sometimes it's hard to see up under there because of shadows and light coming from off directions.

We're not pros at this, just enthusiasts. We'll miss something on occasion.

Scott
 
#39 ·
I was impressed when I dropped the exhaust. i broke both bolts on the right side, come to find out, the nut on top of the manifold is replaceable, they press into the manifold,and sit in a notched area to prevent rotation. But if the bolt breaks, you just knock them out with a drift and replace em....:)
 
#46 ·
Look what I found under the 450SLC parts car. :D Now I have a little cut and plice puzzle, should loose quite a bit of wieght with the swap. Also included a pic of the exhaust nuts, and manifold. Now let me add that the 380SL had stock bolts and nuts, the SLC on the other hand had *&^%&! bolts and nuts installed, took almost 3 hours on my back in the dirt to get those out, had to drummel cut one off, wish I had a set of torches, next on the list I guess.

OK CCtoronto, can u find waldo????:D
 

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